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  1. NTU Theses and Dissertations Repository
  2. 工學院
  3. 土木工程學系
請用此 Handle URI 來引用此文件: http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/34709
完整後設資料紀錄
DC 欄位值語言
dc.contributor.advisor曾惠斌
dc.contributor.authorHsiao-An Lien
dc.contributor.author李孝安zh_TW
dc.date.accessioned2021-06-13T06:23:59Z-
dc.date.available2007-01-26
dc.date.copyright2006-01-26
dc.date.issued2006
dc.date.submitted2006-01-23
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E29. Park, M., and Peña-Mora F. (2004). “Reliability Buffering for Construction Projects.” J. Constr. Eng. and Mgmt., ASCE, 130 (5), 626-637.
E30. Sack, R., Eastman, C. M., and Lee, G. (2004). “Process Model Perspectives on Management and Engineering Procedures in the Precast/Prestressed Concrete Industry.” J. Constr. Eng. and Mgmt., ASCE, 130 (2), 206-215.
E31. Supply Chain Council: http://www.supply-chain.org/index.ww
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E34. Thomas, H. R., Riley, D.R., and Messner, J. I. (2005). “Fundamental principles of site material management.” J. Constr. Eng. and Mgmt., ASCE, 131(7), 808-815.
E35. Tommelein, I.D., http://www.ce.berkeley.edu/~tommelein
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E38. Tserng, H.P., and Lin, P.H. (2002). “An accelerated subcontracting and procuring model for construction projects.” Automation in Construction, Elsevier, 11, 105-125.
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E40. Tserng, H.P., Yin, S., and Li, S. (2005). “Developing a resource supply chain system for construction projects.” J. Constr. Eng. and Mgmt., Accepted July 2005
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中文參考文獻
C1. 葉文凱、陳永成主編,財團法人台灣營建研究院,(2000). “預鑄建築工程實務”,科技圖書股份有限公司,台北
C2. 黎漢林、許景華、李明純、張李志平,(2000). “供應鏈管理與決策-最佳化方法之運用”,儒林圖書有限公司,台北
C3. 王立志,(1999). “系統化運籌與供應鏈管理”,滄海書局,台北
C4. 蔣明晃,(2000). “管理科學概論”, 華泰文化事業公司,台北
C5. 許宏熙,(2001). “供應鏈理論應用於營建物料規劃之研究-以預鑄廠鋼筋材料為例”,國立台灣大學土木工程學研究所碩士論文
C6. 蘇木春、張孝德,(2000).”機器學習:類神經網路、模糊系統以及基因演算法則”,全華科技圖書股份有限公司
C7. 葉文凱、陳永成主編,(2000). “預鑄建築工法技術推廣手冊”, 財團法人台灣營建研究院,台北
C8. 徐坤榮,(2000). “建築工程營建生產力之研究-以預鑄工法為例”, 國立台灣大學土木工程學研究所碩士論文
C9. 謝志祥,(2003). “供應鍊管理之多目標主規劃排程演算法”, 國立台灣大學資訊管理學研究所碩士論文
C10. 施國銓,”應用限制規劃於營建專案有限資源排程與重排程最佳化之研究”,國立雲林科技大學營建工程學研究所碩士論文
C11. 廖精松等,(2004). ”3M廠房建築工程預鑄構件生產計劃”, 潤弘精密工程,桃園楊梅
C12. 廖精松等,(2005). ”3M廠房建築工程預鑄構件生產紀錄表(Excel檔案格式)”, 潤弘精密工程,桃園楊梅
C13. 徐淑如,(2000). “降低訂購成本之供應鏈存貨模式”, 國立交通大學經營管理研究所博士論文
C14. 何金玲,(2002). “營建供應鏈績效評估指標”, 國立台灣科技大學營建工程學研究所碩士論文
C15. 劉昱江,(2000). “基因演算法在重複性工程時間成本分析之應用”, 朝陽科技大學營建工程學系碩士論文
C16. 黃少廷,(1999). “預鑄工廠生產排程最適化模式之探討”, 國立台灣科技大學營建工程學研究所碩士論文
C17. 楊崇揮,(1997). “多評準施工流程最適化計算模式之探討”, 國立台灣科技大學營建工程學研究所碩士論文
C18. 楊明山,(1999). “存貨理論應用於工程專案物料採購計畫之研究”, 朝陽科技大學營建工程學研究所碩士論文
C19 麥可波特,(1999). “競爭策略”,天下文化出版,台北
C20. 駱至中,(2002). “淺談人工智慧”,九十ㄧ年停雲雅會講稿,佛光人文社會學院資訊科學系,高雄
C21. 營建署,營建自動化及電子化網站:http://www.cpami.gov.tw/cpamisys/c19_index.php
C22. 詹耀裕等,(2004). ”3M廠房建築工程預鑄構件施工計劃”, 潤弘精密工程,桃園楊梅
dc.identifier.urihttp://tdr.lib.ntu.edu.tw/jspui/handle/123456789/34709-
dc.description.abstract摘 要
過去營建專案規劃及管理工作多將重點放在專案工地,強調工地進度與成本等重要執行績效符合合約規範、業主要求,及內部控管目標;對於上游供應商成本、進度,及生產供應行為等問題甚少涉及,結果造成供應商在規劃生產的困難,也提高供應商生產的成本。
本研究以預鑄專案生產規劃為研究重點,研究預鑄生產特性。考慮預鑄模具生產機能、生產產能、專案生產資源供應,預鑄廠生產及儲存等限制;在符合專案工地進度要求下,建立模具、庫存、生產場地設備,及生產人工材料資源等總成本最適化的生產規劃模型。此外本研究並分析預鑄商交易條件和決策主體對其鋼筋供應商聯合庫存成本的影響。本研究運用已建立的生產模型探討預鑄廠對一特定高科技廠房專案預鑄結構生產規劃期與總成本、庫存成本,及模具成本之間的關係,並進行人工工時及混凝土供應體積等限制對總成本、庫存成本,及模具成本影響的敏感度分析。最終對預鑄供應商為因應工地對預鑄構件安全庫存要求等工地因素對生產規劃的影響所進行的分析,以了解因主承商所造成的進度延誤對預鑄供應商生產及成本的影響。
zh_TW
dc.description.abstractABSTRACT
In some developing countries, material costs can make up as much as 60%–65% of the total construction cost. Therefore, how construction materials are managed has a crucial influence on the success of the entire project. However, the researchers traditionally put emphasis on the construction site management and didn't pay much attention to the scope of the material supply chain management. They care about the schedule, cost, and quality performance of construction site.
This research explores the relationship between supplier production and site construction activities, as well as production resource capacity. This research develops a precast production planning model that could meet site element installation demand, satisfy internal production resource constraints, and optimizes the total costs of production molds, material, labor, production space, and inventory cost, etc. This research also uses an actual case to evaluate model performance. The results show that the model provides better solutions quality than the original production plans and the actual production results of the case.
This research also takes the production and supply planning of a rebar plant as the research subject, builds an integrated inventory model, and develops an integrated inventory cost information system. This system provides the materials supplier with a tool to perform production and supply planning and also reduce the material integrated inventory.
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dc.description.tableofcontentsTABLE OF CONTENTS
致謝
摘要
內容目錄
表目錄
圖目錄
CHAPTER 1 INTRODUCTION………….....……..………….1
1.1 Research Motivation and Background……..……………...…….1
1.2 Research Objectives and Scope……………..………………...…..8
1. Research Objectives……………………………………………………...….8
2. Research Scope and Constraints………..………………………………..…9
1.3 Research Process Flow………………..…………...……………..12
CHAPTER 2 LITERATURES REVIEW ……….……….….17
2.1 Basic Concepts of Supply Chain Management….……………...17
1. The Concept of Supply Chain Management ..……..………………...…...17
2. Supply Chain Management Factors and Problems……..……….……….18
3. Research Approaches of the Supply Chain ………...…………….………20
4. The Integrated Inventory Model ………………...………....……..………21
5. The Vendor Managed Inventory (VMI) Model………........………..……23
2.2 Researches of Construction Supply Chain Management…..…24
1. Lean Construction………………..……………………………….………..24
2. Construction Supply Chain Management Research…………….………25
3. Construction Supply Chain Information Technology……...…...………30
4. Precast Component Production Planning………………...……………..34
2.3 Summary ………………...…...……………………………........38
CHAPTER 3 PRECAST PRODUCTION ANALYSIS ….….40
3.1 Classification of Precast Production……………………….……42
3.2 Stationary Precast Production Processes………………….……44
3.3 Short Production (Project-Based) Planning for Stationary System……………………………………………………………..50
1. Position of Research Subject………………………………………… ……50
2. Factors Affecting a Stationary Precast Production Project……………..52
3. A Planning Process for a Stationary Precast Production System……….52
CHAPTER 4 MODEL DEVELOPMENT ……………..……57
4.1 Basic Concepts for the Model Development……………………57
4.2 Model Parameters and Definitions…………………...…………59
4.3 A Model for Stationary Precast Production System……………61
1. Objective Function……………………...…………………….……………61
2. Model Constraints…………………..……...………………………………67
4.4 Summary……………………………………..…………………...72
CHAPTER 5 MODEL SOLVING ALGORITHMS…………74
5.1 Concepts for Model Solving…………...……..…..………..……74
5.2 Branch-and-Bound Method……………………..….……..……76
5.3 Genetic Algorithm……………………...……..………………….78
1. Genetic Algorithm Overview………………………………………………78
2. Solution Search Process of Genetic Algorithm……..………………….…81
5.4 Summary……………………..…………………………………...86
CHAPTER 6 ILLUSTRATIVE PROJECT CASE …...…….87
6.1 Illustrative Project Information…………………………………87
1. Project Overview…………………………….……..………………………87
2. Project Characteristics……………………….…..………………………..87
3. Elements Summary………………………….……………………………...91
4. Element Installation and Construction Schedule………………….……..92
5. Element Installation Demand Schedule………………………………….95
6. Model Constants……………………………………………………………95
6.2 Information System for Model Solving……………..…………..96
6.3 Model Performance Analysis…………………………………...100
6.4 Analysis of Capacity Constraints of Production Factors ….…110
1. Production Time…………………………………..……………………..110
2. Production Space Supply Constraint…………………...………………111
3. Daily Concrete Supply Constraint Analysis ……………..…….………113
4. Analysis for Daily Labor Hours Supply Constraint…..……....….……116
6.5 Soft constraint Analysis for Production Resource………….…118
1. Analysis of Soft Constraints of Internal Concrete Supply ……....……118
2. Analysis of Soft Constraints of Labor Hours Supply …………………119
6.6 Analysis of Site Influencing Factors …………….………..……120
1. Element safety stock requirement…………..……….……………….…120
2. Delay in Site Progress……………………………………….……..……122
6.7 Summary……………...……………...………………….………125
CHAPTER 7 ANALYSIS OF MATERIAL SUPPLIERS …127
7.1 The Integrated Inventory Cost Model…...……………….……127
1. Definition of Variables………….…………...……………………..……128
2. Procedures for Developing the Integrated Inventory Cost Model……130
3. Transaction Conditions and Constraints………………….…… ……..135
4. Model Solving Procedure……………………..…………………… …135
7.2 The Integrated Inventory Cost Information System………….137
1. The Buyer Demand Data Input Page………….………………………..138
2. The Planning Parameters Input Page……………….………………….138
3. The Planning Result Page……………………..………………………...139
7.3 Illustrative Example and Analysis of Results………………….140
1. An Overview of the Illustrative Example…………..…………………..141
2. Planning Parameters and Cost-Related Data…………..………..…….144
3. Transaction Conditions and Constraints……………………………….145
4. Analysis of Planning Results……………………………………..…..….146
7.4 Summary……………..……...…………………………………..149
CHAPTER 8 CONCLUSIONS AND RECOMMENDATIONS….…152
8.1 Conclusions……...………………………………………………152
8.2. Research Contributions…………...…………………...………154
8.3 Recommendations……………..………………………………..155
APPENDIX…………………………..……..……………...…157


TABLES
Table 2.1: Supply chain management decision stages and issues…………….…….20
Table 2.2: Model comparison between Goyal & Srinivasan research and this research………………………………………..……….………………..…23
Table 2.3: Important literatures on precast production…………..……..………….37
Table 3.1: Classification of precast production with related researches………..….44
Table 4.1: Model parameters and definitions………………………………………..59
Table 5.1: Definition of genetic algorithms vocabulary………….......……………..80
Table 6.1: Comparison between original type and grouped type classification of beams…………………………………………………...………………….91
Table 6.2: Elements specification for grouped types…………………….………….92
Table 6.3: Element Q’ty of grouped type for each floor…………………………….92
Table 6.4: Precast elements installation plan (1F and 2F)………………...…….….93
Table 6.5: Precast elements installation plan (B1F)…………………….…………...94
Table 6.6: Precast element installation schedule……………………….……………94
Table 6.7: Constants Names and values in the model…………………...…………..96
Table 6.8: Elements production schedule and quantity (Elements for 1F and 2F in 35 working days)…………………………………………………………102
Table 6.9: Elements production schedule and quantity (Elements for B1F, 1F, and 2F in 49 working days)…………………………………...…………...…103
Table 6.10: Elements production schedule and quantity(Elements for B1F, 1F, and 2F in 43 working days)………………………………...……………104
Table 6.11: Comparison of the model planning results with the original production plan (Producing elements for 1F & 2F in 35 days)…………………….105
Table 6.12: Detail model planning result (Producing elements for 1F & 2F in 35 days)………………………………………………………………………106
Table 6.13: Comparison of the model planning results with the original production plan(Producing elements for B1F, 1F and 2F in 43 working days)…...107
Table 6.14: Detail model planning result(Producing elements for B1F, 1F and 2F in 43 working days)…………………………………………………………107
Table 6.15: Comparison of the model planning results with the actual Production Record (Producing elements for B1F, 1F and 2F in 49 working days)………………………………………………………...…………….108
Table 6.16: Detail model planning result (Producing elements for B1F, 1F and 2F in 49 working days)………………………….…………...…………………109
Table 6.17: Results of the different length of production time………….…………111
Table 6.18: Analysis on the effects of the upper limit of the production space supply on production behaviors and cost………….…………………....………112
Table 6.19: Analysis of effects of daily concrete supply constraint on production behaviors and cost……………………..…………………………………114
Table 6.20: Analysis on effects of daily labor hours supply constraint on production behaviors and cost……………………………………..…………………117
Table 6.21: Soft constraint analysis for internal concrete volume supply…….….119
Table 6.22: Soft constraint analysis for interior labor supply………...………..…120
Table 6.23: Effects of element safety stock on production planning……...…...….122
Table 6.24: Production behaviors after construction progress is delayed……......124
Table 6.25: Comparison of the production cost of delayed construction with that of normal progress………………………..………………...………………125
Table 7.1: Variables definition for the integrated inventory cost model……….…129
Table 7.2: Demand data for buyer I………………………………………...………143
Table 7.3: Demand data for buyer II………………………………………..….…..143
Table 7.4: Planning parameters and cost-related data……………..…………..….144
Table 7.5: The influence of transaction conditions on the integrated inventory cost…………………………..……………………………………………146
Table 7.6: Planning results under global optimization…………………………….147
Table 7.7: Supply plan for Buyer I……………….…….…………………………...147
Table 7.8: Supplier production plan…………….……..……………………………148
Table 7.9: Results for inventory cost of four decision-making perspectives….….149

FIGURES
Figure 1.1: Research process flow………………..……………………….…………16
Figure 2.1: The four aspects of construction supply chain management…….……27
Figure 2.2: The e-AMP information technology architecture……….………….….33
Figure 3.1: Production processes for the stationary precast production system …46
Figure 3.2: Operations for rebar cage manufacturing……………..…….………...47
Figure 3.3: Operations for production mold assembling………………..…………47
Figure 3.4: Operations for tile placing …………………………………....…….….. 48
Figure 3.5: Operations for rebar cage and accessory parts assembling….……..…48
Figure 3.6: Operations for concrete placing…………………………..…….….……48
Figure 3.7: Operations for Element Steam Curing…………………………...……..49
Figure 3.8: Operations for Element Finishing, Stocking, etc……………………….49
Figure 3.9: Influencing production factors in a stationary precast production project…………………………………………….……..……..………..…52
Figure 3.10: Production planning processes for a stationary system…………........54
Figure 3.11: Schematic diagram of precast production assignment………….……56
Figure 4.1: Schematic diagram of element production assignment variable……...59
Figure 5.1: Schematic diagram of model solving architecture……………………..76
Figure 5.2: Schematic diagram of genetic algorithm………………...........………..80
Figure 5.3: Solution search process of genetic algorithm…………………..……….82
Figure 5.4: Examples of chromosomes crossover……………………..…………….84
Figure 5.5: An example of bit-mutation…………………………….………..………85
Figure 6.1: Layout for precast production of the 3M plant project……………..…90
Figure 6.2: ILOG OPL system page………………………………..………...………97
Figure 6.3: Evolver system setting page…………………..…………………………99
Figure 6.4: Evolver system option page………………...……………………………99
Figure 6.5: Evolver system solving watcher page 1……...…………….……………99
Figure 6.6: Evolver system solving watcher page 2…………………….………….100
Figure 7.1: Demand, production, and supply curves……………………..………134
Figure 7.2: Model solving procedures……………………………………..……….137
Figure 7.3: Buyer demand data input page…………………………..……………138
Figure 7.4: Planning parameters input page………………………………………139
Figure 7.5: Planning results page…………………………………………………..140
Figure 7.6: Component production and construction schedules……………...…142
dc.language.isoen
dc.title建立預鑄供應鏈生產規劃模型zh_TW
dc.titleDeveloping A Production Planning Model for A Precast Plant in The Supply Chain Systemen
dc.typeThesis
dc.date.schoolyear94-1
dc.description.degree博士
dc.contributor.oralexamcommittee陳振川,尹衍樑,郭斯傑,葉文凱,王維志,鄭明淵
dc.subject.keyword供應鏈,預鑄施工,生產規劃,基因演算法,分支界限法,材料供應商,zh_TW
dc.subject.keywordPrecast Production,Supply Chain,Genetic Algorithm,Branch-and-bound,Precast Installation,en
dc.relation.page169
dc.rights.note有償授權
dc.date.accepted2006-01-24
dc.contributor.author-college工學院zh_TW
dc.contributor.author-dept土木工程學研究所zh_TW
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