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請用此 Handle URI 來引用此文件: http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/76953
完整後設資料紀錄
DC 欄位值語言
dc.contributor.advisor吳政鴻(Cheng-Hung Wu)
dc.contributor.authorTzu-Hsuan Shenen
dc.contributor.author沈子暄zh_TW
dc.date.accessioned2021-07-10T21:41:28Z-
dc.date.available2021-07-10T21:41:28Z-
dc.date.copyright2020-08-13
dc.date.issued2020
dc.date.submitted2020-08-04
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dc.identifier.urihttp://tdr.lib.ntu.edu.tw/jspui/handle/123456789/76953-
dc.description.abstract本研究以Digital Twin之概念出發,藉由實時的蒐集現實系統運作之數據,打造虛擬系統,建立可逆冷軋機之機器學習預測模型,並結合模擬最佳化演算進行板形優化、提高製程品質。軋機採用往復軋延使得最終鋼板達到目標板形,所謂板形即為衡量鋼板平整程度之指標,板形受先前軋延、機器參數及控制變數等影響。
現行軋機以內建之模糊控制系統進行製程控制,但時常發生最終板形與目標不符的問題。受限於問題之長時間、不穩定狀態且包含許多非線性因子等特性,無法運用微分方程處理,因此本研究以過去資料為基礎,導入人工智慧的方法來模擬且實時更新實際軋延系統之動態。
本研究以集成學習的XGBoost模型打造虛擬軋機,在給定必要參數後即可精準的模擬軋延成果,接著結合模擬最佳化的概念,運用Cross-Entropy演算法計算在不同入口板形及目標板形的情況下所對應最適之控制參數,提升整體製程品質,實現智能製造。
zh_TW
dc.description.abstractBased on the concept of digital twin, we collect and update the data of the actual system in real-time. In this research, we establish a virtual rolling system to simulate the output of the reversing cold rolling mill. By integrating the virtual rolling system and simulation optimization model to optimize the output shape and improve the process quality. The steel strip moves back and forth between the rollers to reduce the thickness incrementally and to be formed into the expected shape. Shape means the flatness and the thickness of the steel plate which is affected by previous rolling, machine parameters, and control parameters.
The current control method of the reversing cold rolling mill is based on the built-in fuzzy control system, which often results in a gap between the exit shape and the target shape. Since this is a long-term and unstable nonlinear system, it cannot be processed by differential equations. Therefore, based on past data, we use artificial intelligence methods to simulate and update the dynamic of the rolling system.
We use XGBoost model as the virtual rolling mill. As long as the entry shape, machine parameters, and control parameters are given, the virtual rolling system can accurately simulate the exit shape. Based on the virtual rolling mill, we implement the Cross-Entropy algorithm to compute the appropriate control parameters that make the exit shape and the target shape as similar as possible to improve the process quality.
en
dc.description.provenanceMade available in DSpace on 2021-07-10T21:41:28Z (GMT). No. of bitstreams: 1
U0001-0308202023540000.pdf: 4264125 bytes, checksum: 52cf875b48d96c9d523cb77823dedc56 (MD5)
Previous issue date: 2020
en
dc.description.tableofcontentsAcknowledgement I
中文摘要 II
Abstract III
Contents IV
List of Figures VI
List of Tables IX
Chapter 1 Introduction 1
1.1 Background and Motivation 3
1.1.1 Definition of Digital Twin 3
1.1.2 Digital Twin in Industry 4
1.1.3 Motivation and Plan 4
1.2 Objective 5
1.3 Methods and Process 6
1.3.1 Introduction of Rolling Cold Mill 6
1.3.2 Fuzzy Control System 7
1.3.3 Limitation of ASU 8
1.3.4 Summary 8
Chapter 2 Literature Review 11
2.1 Prediction System 11
2.1.1 Ensemble Learning 13
2.1.2 Deep Learning 16
2.2 System Dynamic Control 18
2.2.1 Simulation Optimization 19
2.3 Summary 22
Chapter 3 Data Preprocessing 23
3.1 Data Combination and Processing 23
3.2 Time Delay 27
3.3 Features 29
Chapter 4 Machine Learning – XGBoost Model 32
4.1 Algorithm of XGBoost 32
4.2 XGBoost Model 34
4.3 Hyperparameter Tuning 35
Chapter 5 Deep Learning – DNN Model 38
5.1 Algorithm of Deep Neural Network 38
5.2 DNN Model 39
5.3 Hyperparameter Tuning 41
Chapter 6 Result Analysis 57
Chapter 7 Simulation Optimization 59
7.1 Algorithm of Cross-Entropy 60
7.2 Architecture and Limitations of Simulation Optimization Model 62
7.3 Results of the Optimization 63
Chapter 8 Conclusion and Future Research 72
8.1 Conclusion 72
8.2 Future Research 73
Reference 76
dc.language.isoen
dc.subject模擬最佳化zh_TW
dc.subject自動板形控制zh_TW
dc.subject機器學習zh_TW
dc.subject板形辨識zh_TW
dc.subject虛擬軋機zh_TW
dc.subjectShape recognitionen
dc.subjectMachine learningen
dc.subjectAutomatic shape controlen
dc.subjectSimulation Optimizationen
dc.subjectVirtual rolling millen
dc.title結合機器學習與模擬最佳化之製程控制-以可逆冷軋機為例
zh_TW
dc.titleMachine Learning and Simulation Optimization in Process Control - A Case Study in Reversing Cold Rolling Mill
en
dc.typeThesis
dc.date.schoolyear108-2
dc.description.degree碩士
dc.contributor.oralexamcommittee喻奉天,胡毓仁,余承叡
dc.subject.keyword自動板形控制,機器學習,板形辨識,虛擬軋機,模擬最佳化,zh_TW
dc.subject.keywordAutomatic shape control,Machine learning,Shape recognition,Virtual rolling mill,Simulation Optimization,en
dc.relation.page85
dc.identifier.doi10.6342/NTU202002332
dc.rights.note未授權
dc.date.accepted2020-08-04
dc.contributor.author-college工學院zh_TW
dc.contributor.author-dept工業工程學研究所zh_TW
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