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  1. NTU Theses and Dissertations Repository
  2. 工學院
  3. 機械工程學系
請用此 Handle URI 來引用此文件: http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/6232
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dc.contributor.advisor吳錫侃
dc.contributor.authorYong-Hsing Changen
dc.contributor.author張永興zh_TW
dc.date.accessioned2021-05-16T16:23:42Z-
dc.date.available2018-07-11
dc.date.available2021-05-16T16:23:42Z-
dc.date.copyright2013-07-11
dc.date.issued2013
dc.date.submitted2013-07-05
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dc.identifier.urihttp://tdr.lib.ntu.edu.tw/jspui/handle/123456789/6232-
dc.description.abstract本研究分別使用BAg-8、Cusil-ABA及Ticusil三種銀基填料,紅外線硬銲異質接合Ti50Ni50與Invar合金,探討不同的參數下填料之潤濕行為、顯微組織演變、接點剪應力強度及破壞模式等。三種填料皆對Invar基材有良好的潤濕性,且潤濕性會隨添加Ti的含量而增加。BAg-8不與Invar反應,Cusil-ABA與Ticusil則會與Invar反應生成Ni3Ti(或CuNiTi)與Fe2Ti相。以BAg-8填料硬銲接合時,在Ti50Ni50側生成由Ni3Ti與Fe2Ti組成的介金屬相層,其餘銲道由Ag-Cu共晶組織構成,在850 oC、5分鐘時的平均剪應力值可達158MPa,在Ti50Ni50側生成脆性破壞。以Cusil-ABA及Ticusil填料硬銲接合時,從Ti50Ni50到Invar依序生成CuNiTi、Ag-Cu共晶組織、Ni3Ti(或CuNiTi)與Fe2Ti相。使用Cusil-ABA填料在850 oC、5分鐘時可得最佳之剪應力值249 MPa,而Ticusil填料在900 oC、1分鐘時的平均剪應力值可達230MPa。Cusil-ABA與Ticusil填料兩者破壞皆從Fe2Ti相起始,呈現脆性破壞形貌。本研究亦根據上述結果,使用在基材電鍍銅及雙層銀基填料等兩種方法,以改善銀基填料硬銲接合的可行性。紅外線硬銲接合Ti50Ni50/Cusil-ABA/Cu/Invar時銲道由CuNiTi、Ag-rich、CuNiTi與Cu-rich相所組成。使用雙層銀基填料的銲道顯微組織近似於單獨使用Cusil-ABA填料者,在850 oC、3分鐘時Ti50Ni50/Cusil-ABA/BAg-8/Invar接點的平均剪應力值可達212MPa。實驗結果顯示Cusil-ABA填料具有接合硬銲異質接合Ti50Ni50與Invar合金之潛力。zh_TW
dc.description.abstractInterfacial reactions, microstructural evolution and shear strength of infrared brazed Ti50Ni50 and Invar joint using BAg-8, Cusil-ABA, and Ticusil filler foils have been investigated. All Ag-based fillers well wet the Invar substrate, and their wettability can be further improved by minor Ti addition. The brazed joint using BAg-8 is comprised of Ag-Cu eutectic. There is no interfacial reaction layer between BAg-8 braze and Invar substrate. However, Fe2Ti and Ni3Ti intermetallic compounds are observed close to Ti50Ni50 substrate. Average shear strength of Ti50Ni50/ BAg-8/Invar joint brazed at 850 oC for 300 s is 158 MPa. The joint is fractured along the interface close to Ti50Ni50 substrate, and fractograph is featured with cleavage dominated fracture. For Cusil-ABA and Ticusil brazed joints, the sequence of identified phases from Ti50Ni50 to Invar substrate is CuNiTi, Ag-Cu eutectic and mixture of Fe2Ti and Ni3Ti. The specimen brazed at 850 oC for 300 s using Cusil-ABA filler demonstrates the best average shear strength of 249 MPa. The average shear strength of Ti50Ni50/Ticusil/Invar joint brazed at 900 oC for 60 s is 230 MPa. Cracks are initiated from Fe2Ti phase for both Cusil-ABA and Ticusil brazed joints, and their fractographs are dominated by quasi-cleavage fracture. Two modified approaches of infrared brazed Ti50Ni50 and Invar joints using the Cusil-ABA braze are also investigated. For Cu electroplated Invar substrate, the brazed Ti50Ni50/Cusil- ABA/Cu/Invar joint is comprised of CuNiTi, Ag-rich and Cu-rich phases. For the dual filler foils method, the microstructure of brazed Ti50Ni50/Cusil-ABA/BAg-8/Invar joint is similar to that of Ti50Ni50/Cusil-ABA/Invar joint with shear strength of 212 MPa. Based on the experimental observation, the Cusil-ABA foil shows the potential in brazing Ti50Ni50 and Invar substrates.en
dc.description.provenanceMade available in DSpace on 2021-05-16T16:23:42Z (GMT). No. of bitstreams: 1
ntu-102-R00522719-1.pdf: 24843733 bytes, checksum: 46c27e504286c1ab1fcf758007fd7288 (MD5)
Previous issue date: 2013
en
dc.description.tableofcontents口試委員會審定書 i
誌謝 ii
摘要 iii
Abstract iv
第一章 前言 1
第二章 文獻回顧 3
2-1母材合金性質 3
2-1-1 Invar合金 3
2-1-2 Ti50Ni50形狀記憶合金 4
2-2異質合金接合製程研究 5
2-2-1硬銲接合 (Brazing) 5
2-2-2 Invar合金之接合 7
2-2-3 Ti50Ni50合金之接合 7
2-3 硬銲填料 8
2-3-1硬銲填料的選用 8
2-3-2 Ag-Cu共晶填料 8
2-3-3 Ag-Cu-Ti活性硬銲填料 9
2-4紅外線硬銲接合 9
第三章 實驗方法 23
3-1 基材之試片準備 23
3-1-1 Invar基材 23
3-1-2 Ti50Ni50 基材 23
3-2 硬銲填料之準備 24
3-2-1 硬銲填料 24
3-2-2 潤濕小球準備 25
3-3紅外線硬銲接合製程 25
3-3-1實驗設備 25
3-3-2金相與剪力試片之硬銲接合實驗 25
3-3-3動態潤濕角量測實驗 26
3-3-4持溫時間與溫度之控制 26
3-4硬銲試片之分析 27
3-4-1分析前處理 27
3-4-2剪力試驗 27
3-4-3掃描式電子顯微鏡 28
3-4-4電子束微分析儀(EPMA) 28
3-5實驗流程 28
第四章 銀基填料紅外線硬銲接合Ti50Ni50與Invar合金 37
4-1 前言 37
4-2 銀基填料對Invar合金基材的潤濕性與顯微組織分析 37
4-3銀基填料紅外線硬銲接合Ti50Ni50與Invar合金之顯微組織分析 40
4-4銀基填料紅外線硬銲接合Ti50Ni50合金與Invar合金之剪應力強度 44
4-5本章結論 46
第五章 改善銀基填料紅外線硬銲接合Ti50Ni50與Invar合金之探討 103
5-1前言 103
5-2 Invar合金表面鍍層分析 104
5-3 Cusil-ABA紅外線硬銲接合Ti50Ni50與電鍍Cu後Invar合金顯微組織分析 105
5-4 雙層銀基填料紅外線硬銲接合Ti50Ni50與Invar合金顯微組織分析 107
5-5兩種方法改善紅外線硬銲接合Ti50Ni50合金與Invar合金之剪應力強度 108
5-6兩種改善方法之討論與建議 108
5-7 本章結論 110
第六章 結論 132
參考文獻 134
dc.language.isozh-TW
dc.title紅外線硬銲接合Ti50Ni50形狀記憶合金與Invar合金之研究zh_TW
dc.titleThe Study of Infrared brazing Ti50Ni50 SMA and Invar Alloyen
dc.typeThesis
dc.date.schoolyear101-2
dc.description.degree碩士
dc.contributor.coadvisor薛人愷
dc.contributor.oralexamcommittee王建義,薄慧雲
dc.subject.keyword紅外線硬銲接合,Ti50Ni50,Invar,銀基填料,顯微組織,剪力強度,zh_TW
dc.subject.keywordInfrared brazing,Ti50Ni50,Invar,Ag-based fillers,Shear strength,en
dc.relation.page136
dc.rights.note同意授權(全球公開)
dc.date.accepted2013-07-05
dc.contributor.author-college工學院zh_TW
dc.contributor.author-dept機械工程學研究所zh_TW
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