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| DC 欄位 | 值 | 語言 |
|---|---|---|
| dc.contributor.advisor | 廖運炫(Yunn-Shiuan Liao) | |
| dc.contributor.author | Chin-Hsi Liao | en |
| dc.contributor.author | 廖金喜 | zh_TW |
| dc.date.accessioned | 2021-06-16T09:36:54Z | - |
| dc.date.available | 2018-01-01 | |
| dc.date.copyright | 2017-02-21 | |
| dc.date.issued | 2017 | |
| dc.date.submitted | 2017-02-11 | |
| dc.identifier.citation | [1] H. Schulz and T. Moriwaki, 'High-speed Machining,' CIRP Annals - Manufacturing Technology, vol. 41, pp. 637-643, 1992.
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| dc.identifier.uri | http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/59766 | - |
| dc.description.abstract | 本文使用鍍層碳化物刀具在最少量潤滑(MQL)條件下高速銑削Inconel 718、Ti-6Al-4V與SKD 11等三種難切削材，藉由切削液油水比例與噴流量的改變，觀察切削力、刀具磨耗與切屑的變化，討論切削液的作用機制並提出切削液油水比例與噴流量的最適當值。銑削有加工硬化現象的難切削材如Inconel 718時，提高切削液油水比例與噴流量有助於形成邊界潤滑層與擴散障礙層以減少刀具磨耗。但是，超過飽和值的噴流量無法進一步減少刀具磨耗。因此，高速銑削加工硬化型難切削材時，切削液油水比例與噴流量的最適當值分別是60：40與60 ml/hr。高速銑削容易產生BUE的難切削材如Ti-6Al-4V時，低油水比例切削液能夠穩定BUE，減少BUE脫落時造成的刀刃缺損。提高噴流量也會促使BUE更加不穩定而增加刀具磨耗，因此，高速銑削容易產生BUE的難切削材時，切削液油水比例與噴流量的最適當值分別是10：90與20 ml/hr。高速銑削高硬度難切削材如SKD 11時，切屑對刀面的磨耗區域較小，刀刃上的黏屑與BUE也較少。另外，高油水比例與低油水比例分別會增加刀腹磨耗與刀面磨耗，提高噴流量也會擴大刀面磨耗區域，因此，高速銑削高硬度難切削材時，切削液油水比例與噴流量的最適當值分別是40：60與20 ml/hr。研究結果顯示高油水比例切削液適用於容易加工硬化的難切削材，低油水比例切削液適用於容易產生BUE的難切削材。 | zh_TW |
| dc.description.provenance | Made available in DSpace on 2021-06-16T09:36:54Z (GMT). No. of bitstreams: 1 ntu-106-D94522040-1.pdf: 6633831 bytes, checksum: 2ccaa685336189aca4b1ec2866c027c8 (MD5) Previous issue date: 2017 | en |
| dc.description.tableofcontents | 誌謝 I
中文摘要 II Abstract III 目錄 V 圖目錄 IX 表目錄 XV 符號說明 XVI 第 1 章 緒論 1 1.1 研究背景與動機 1 1.2 研究目的 9 1.3 本文架構 9 第 2 章 高速切削與相關學理 11 2.1 高速切削 11 2.1.1 高速切削緣起 11 2.1.2 高速切削發展歷程 13 2.1.3 高速切削的相關研究 15 2.2 切削液 16 2.3 切屑的形成與分類 22 2.4 刀具的磨耗機制與型式 24 2.4.1 刀具磨耗機制 25 2.4.2 刀具磨耗型式 28 2.4.3 刀刃積屑 32 2.4.4 梳狀裂紋 32 2.5 邊界潤滑 34 2.6 維恩位移定律 34 第 3 章 實驗配置、實驗材料與實驗步驟 36 3.1 實驗配置 36 3.1.1 實驗裝置 36 3.1.2 模擬裝置 42 3.2 實驗材料 43 3.2.1 Inconel 718 43 3.2.2 Ti-6Al-4V 44 3.2.3 SKD 11 44 3.2.4 MQL切削液 45 3.3 實驗步驟 47 第 4 章 切削液對銑削難切削材的影響 49 4.1 切削液的散熱分析 49 4.2 切削液的噴霧與滲透分布 52 4.3 Inconel 718的MQL銑削 56 4.3.1 刀具磨耗 57 4.3.2 切屑觀察 60 4.3.3 切削力比較 61 4.3.4 EDX分析 64 4.3.5 噴流量的影響 66 4.4 Ti-6Al-4V的MQL銑削 69 4.4.1 刀具磨耗 69 4.4.2 切屑觀察 73 4.4.3 切削力比較 74 4.4.4 EDX分析 76 4.4.5 噴流量的影響 78 4.5 SKD 11的MQL銑削 80 4.5.1 刀具磨耗觀察 80 4.5.2 切屑觀察 85 4.5.3 切削力比較 87 4.5.4 EDX分析 89 4.5.5 噴流量的影響 90 4.6 小結 92 第 5 章 切削液的選擇 93 5.1 材料性質的影響 93 5.2 切削液的作用機制 94 5.3 小結 96 第 6 章 結論與未來展望 97 6.1 結論 97 6.2 未來展望 98 參考文獻 99 作者簡歷 108 | |
| dc.language.iso | zh-TW | |
| dc.title | 最少量潤滑(MQL)切削液應用於高速銑削難切削材之研究 | zh_TW |
| dc.title | The Study of Minimum Quantity Lubrication (MQL) Cutting Fluid in High Speed Milling of Hard-to-Cut Materials | en |
| dc.type | Thesis | |
| dc.date.schoolyear | 105-1 | |
| dc.description.degree | 博士 | |
| dc.contributor.oralexamcommittee | 林榮慶(Zone-Ching Lin),陳政雄(Jenq-Shyong chen),林憲茂(Hsien-Mou Lin),蔡曜陽(Yao-Yang Tsai),李貫銘(Kuan-Ming Li) | |
| dc.subject.keyword | MQL,高速銑削,MQL切削液的作用,油水比例,噴流量,Inconel 718,Ti-6Al-4V,SKD 11, | zh_TW |
| dc.subject.keyword | MQL,high speed milling,action of MQL fluid,oil-water ratio,flow rate,Inconel 718,Ti-6Al-4V,SKD 11, | en |
| dc.relation.page | 108 | |
| dc.identifier.doi | 10.6342/NTU201700461 | |
| dc.rights.note | 有償授權 | |
| dc.date.accepted | 2017-02-12 | |
| dc.contributor.author-college | 工學院 | zh_TW |
| dc.contributor.author-dept | 機械工程學研究所 | zh_TW |
| 顯示於系所單位： | 機械工程學系 | |
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