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完整後設資料紀錄
DC 欄位 | 值 | 語言 |
---|---|---|
dc.contributor.advisor | 楊申語 | |
dc.contributor.author | Jian-Ren Ciou | en |
dc.contributor.author | 邱建仁 | zh_TW |
dc.date.accessioned | 2021-06-13T02:10:16Z | - |
dc.date.available | 2009-07-03 | |
dc.date.copyright | 2007-07-03 | |
dc.date.issued | 2007 | |
dc.date.submitted | 2007-06-26 | |
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dc.identifier.uri | http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/30616 | - |
dc.description.abstract | 本論文致力於結合微結構滾輪壓印與塑膠薄膜擠出成型新製程之研究。利用擠出成型製造光學塑膠膜,且在塑膠膜還在高溫時,直接進入滾輪微壓印設備,把滾輪上的微結構轉寫到塑膠薄膜的表面上。此製程不但可以達到roll-to-roll大量生產,而且簡化、省能源。本研究自行開發組立一套整合擠出與滾壓微壓印的設備系統,並且設計擠出模具配合擠出機,與製作微結構滾輪,試驗本系統的性能。
微結構滾輪分別以車床車削和樹脂灌模兩種方式來製作有微結構的滾輪,滾輪直徑74mm、長50mm。微結構有週期性微凹弧痕與V溝微結構。擠出模是衣架型模頭,擠出膜的寬度為120mm,厚度可在1.5mm到0.5mm之間調整,實驗的材料為光學用聚碳酸脂(Polycarbonate)。 兩種微結構經表面輪廓儀與SEM觀察量測證實均可成功地複製到塑膠膜上。本研究並探討模頭溫度、驅動滾輪轉速、氣壓缸推力等製程參數對塑膠膜厚度的影響、及對微結構成型性的影響。在塑膠膜厚度方面,經實驗設計的系統化探討,發現驅動滾輪的轉速是最重要的因子。在微結構成型性方面,實驗結果發現驅動滾輪轉速越快,塑膠膜中間微結構成型性會變差;然而氣壓缸推力越大、模頭溫度越高,塑膠膜中間成型性會變好。擠出滾壓目前得到的最佳的成型參數為模頭溫度290℃、轉速4.3 rpm、壓力100Kg/cm。 | zh_TW |
dc.description.abstract | This thesis is devoted to the development a new system and process of hybrid extrusion rolling process for replication of microstructures. The goal is to simplify the process by integration and to save energy to avoid re-heating ready-made films. Extrusion molding is used to fabricate the plastic films, and then the plastic film is directly fed into the roller micro-embossing facility before it cools down. Rollers with microstructures on the surface transfer the patterns onto the hot plastic film while the film is rolled through.
A roller micro-embossing facility is setup, consisting of a driving roller and a roller with microstructures. The rollers with microstructures are prepared by turning an aluminum cylinder and by casting thermosetting polymer in a cylinder mold with microstructures on the wall. An extrusion machine with a coat-hanger die is used for extruding thin films. The plastic film with width of 120mm and thickness between 1.5mm and 0.5mm can be extruded. The extrusion rolling system is developed and tested. In this study, it is found that the thickness of the film is mainly determined by the rotation speed of rollers. Regarding the replication of the micro-structures, as the rotation speed of drive cylinder is increasing, the replication of micro-structures in the center of the plastic film is poor. However, increasing the thrust of air pressure cylinder and the temperature of coat-hanger die, the replication of micro-structures in the center of the film improves. The best replication results are obtained with a die temperature of 290℃, a rotation speed of 4.3 rpm, and a thrust of air pressure cylinder of 100Kg/cm. The extrusion rolling has been proven an effective and efficient process in fabrication of optical diffusion films. | en |
dc.description.provenance | Made available in DSpace on 2021-06-13T02:10:16Z (GMT). No. of bitstreams: 1 ntu-96-R94522702-1.pdf: 7110080 bytes, checksum: 5f958d253de398e850d1cc55b61ea525 (MD5) Previous issue date: 2007 | en |
dc.description.tableofcontents | 致謝I
中文摘要II 英文摘要III 表目錄VII 圖目錄VIII 第一章 導論 1.1 微機電製程複製之技術1 1.2 塑膠微滾壓成型 2 1.3 滾輪複製微結構的問題3 1.4 塑膠擠出成型3 1.5 研究動機與主要目標5 1.6 論文內容架構6 第二章 文獻回顧 2.1 滾輪式微結構複製成型相關技術12 2.2 微結構滾輪製作方法文獻回顧14 2.3 結合擠出成型的微結構複製15 2.4 整體回顧總結與研究創新16 第三章 擠出模具和滾輪微壓印機台的設計開發 3.1 前言24 3.2 薄膜擠出成型模具24 3.3 滾輪微壓印機台設計介紹25 3.3.1 滾輪組26 3.3.2 驅動動力源26 3.3.3 微結構滾輪滑動機構 27 3.3.4 滾輪加熱系統 27 3.4 整體實驗機台架設和實驗介紹27 3.5 初步實驗觀察28 3.6 本章結論29 第四章 滾輪微結構模具和實驗規劃與量測 4.1 前言44 4.2 擠出成型塑料介紹44 4.3 微結構滾輪製作方式44 4.3.1 車削方式製作微結構滾輪45 4.3.2 樹脂灌模方式製作微結構滾輪45 4.4 實驗規劃48 4.5 量測儀器49 4.5.1 表面輪廓儀49 4.5.2 光學顯微鏡及掃瞄式電子顯微鏡49 4.5.3 立式光學影像投影機50 4.5.4 全自動霧度計 50 4.6 本章結論51 第五章 結合塑膠薄膜擠出與滾輪微壓印的製程開發研究結果 5.1 前言66 5.2 鋁合金微結構滾輪滾壓擠出膜初步觀察66 5.2.1 實驗設置66 5.2.2 圖形觀察與結果討論67 5.3 製程參數對塑膠膜厚的影響69 5.3.1 實驗因子選擇 69 5.3.2 實驗設計70 5.3.3 實驗因子之效應71 5.3.4 本節結論72 5.4 製程參數對微結構轉寫高度的影響72 5.5 製作光擴散膜板 73 5.5.1 實驗流程74 5.5.2 光學量測75 5.5.3 本節結論75 5.6本章結論76 第六章 結論與未來研究方向 6.1 結論100 6.2 未來研究方向102 參考文獻105 附錄A DS-3002 7041A 性質表110 附錄B CALIBRE™ 301-15性質表111 | |
dc.language.iso | zh-TW | |
dc.title | 擠出滾壓複合製程的開發研究 | zh_TW |
dc.title | Development of Hybrid Extrusion Rolling Process for Replication of Microstructures | en |
dc.type | Thesis | |
dc.date.schoolyear | 95-2 | |
dc.description.degree | 碩士 | |
dc.contributor.oralexamcommittee | 陳炤彰,陳仁浩,謝國煌 | |
dc.subject.keyword | 擠出滾壓複合製程,衣架型模頭,微結構滾輪,光擴散膜, | zh_TW |
dc.subject.keyword | Hybrid extrusion rolling process,Coat-hanger die,Roller with microstructures,Optical diffusion film, | en |
dc.relation.page | 111 | |
dc.rights.note | 有償授權 | |
dc.date.accepted | 2007-06-27 | |
dc.contributor.author-college | 工學院 | zh_TW |
dc.contributor.author-dept | 機械工程學研究所 | zh_TW |
顯示於系所單位: | 機械工程學系 |
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