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完整後設資料紀錄
DC 欄位 | 值 | 語言 |
---|---|---|
dc.contributor.advisor | 楊申語 | zh_TW |
dc.contributor.advisor | Sen-Yeu Yang | en |
dc.contributor.author | 林立健 | zh_TW |
dc.contributor.author | Li-Jian Lin | en |
dc.date.accessioned | 2021-06-08T03:35:06Z | - |
dc.date.available | 2023-11-10 | - |
dc.date.copyright | 2019-08-06 | - |
dc.date.issued | 2019 | - |
dc.date.submitted | 2002-01-01 | - |
dc.identifier.citation | [1] 張哲豪, “流體微熱壓製程開發研究,” 國立臺灣大學, 台北市, 2004.
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dc.identifier.uri | http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/21473 | - |
dc.description.abstract | 高分子微熱壓成型製程,可以連續快速生產,在微結構複製上廣被運用,但如何使加溫時間更縮短、溫度分布更平均、壓印壓力更均勻,是滾壓成型一直面臨的挑戰。故本研究利用具備優異電熱性質及機械性質之石墨烯複合材料,塗佈於中空滾輪內壁,開發石墨烯複合材料加熱滾輪,並導入環帶輪對輪製程技術、矽膠軟墊均壓概念於機台設計,結合其優點,達到快速升溫、升溫溫度均勻性佳、施壓均勻以及連續製程之目的。
本研究首先測試平板式塗佈之石墨烯複合材料的機械強度,透過自行設計之撓曲測試機台,對石墨烯複合材料加熱器平板進行撓曲測試,並量測其於撓曲時之電阻值變化,實驗結果在撓曲時之電阻值變化量低於2 %。另外對石墨烯複合材料加熱器表面施壓,並觀察其升溫溫度分布在施壓前後之變化,實驗結果其升溫溫度分布不因受壓而改變。最後探討其電熱性質及升溫均勻性,其可於施以35 V時,達到130 °C,並且持溫超過600 s以上,證明其升溫穩定性;在溫度均勻性方面,其升溫至120 °C時,其滾筒整面積最大溫差2 °C內,可看出其優異的升溫溫度均勻性。實驗結果驗證此石墨烯複合材料加熱器具優異之抗撓曲、抗壓以及優異加熱功能。 本研究將石墨烯複合材料塗佈於中空圓筒內側,製作具加熱功能的滾輪,並結合矽膠軟墊以及環帶輪式滾壓機構,製作連續環帶輪式熱滾壓機台。透過滾壓將V型微結構複製於PMMA基材上,在160 °C時,其複製轉寫率最高可達98 %,證實此連續環帶輪式微熱滾壓機台能成功複製微結構。本研究證實石墨烯複合材料加熱滾輪可用於連續環帶輪式滾壓成型的連續生產。 | zh_TW |
dc.description.abstract | Roller hot embossing is an effective continuous mass production for replicating microstructures. To increase quality and efficiency of the process, how to shorten the heating time, improve the uniformity of the temperature and pressure distribution are constant challenges.
This study is devoted to developing a heating roller by coating the graphene polymeric composite on the inner wall of a hollow roller. In this study, heating roller is combined with steel track and silicone cushion to form a continuous production facility with simple mechanism, high temperature uniformity and high pressure uniformity. The mechanical properties of graphene polymeric composite heater plates were first investigated. A flexure tester was designed, and the electric resistance of graphene polymeric composite heater was measured during the bending test. The experimental results show that the electrical resistance deviation during bending test is less than 2 %. By comparing the temperature distribution of the heater before and after applying the pressure upon it, the robustness was confirmed. The temperature distribution of the heater was s before and after the test. Then, the electrothermal properties and temperature uniformity of the graphene polymeric heater roller were measured. The roller heater can reach 130 °C with a voltage of 35 V, and the temperature can remains more than 600 s, implying temperature stability. In terms of temperature uniformity, at 120 °C, the maximum temperature difference of the roller heater is 2 °C. The experimental results proves that the graphene polymeric composite heater has excellent mechanical and electrothermal properties. A roller hot embossing facility was designed and implemented, integrating the graphene composite heater roller, steel track and silicone cushion. The replication of V-shaped microstructures on PMMA 150 x 110 mm2 substrate was performed. The replication rate is more than 98 % at 160 ° C. In this study, we prove the capability and feasibility of using graphene polymeric roller heater in steel track roll-to-roll hot embossing facility. The potential of graphene composite heater rolling embossing for mass production has been demonstrated. | en |
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ntu-108-R06522702-1.pdf: 18314415 bytes, checksum: 1757957244974d5954df85a446501919 (MD5) Previous issue date: 2019 | en |
dc.description.tableofcontents | 誌謝 i
中文摘要 ii ABSTRACT iii 目錄 iv 圖目錄 ix 表目錄 xvii 第一章 導論 1 1.1 前言 1 1.2 傳統微熱壓成型技術 2 1.3 氣體輔助微熱壓成型技術 5 1.4 連續式滾壓成型技術 6 1.5 快速加熱技術 8 1.6 軟性電子導電膜技術 8 1.7 石墨烯簡介 9 1.7.1 石墨烯性質與製備 10 1.7.2 石墨烯複合材料製程 15 1.7.3 石墨烯複合材料加熱原理 17 1.8 論文內容與架構 17 第二章 文獻回顧 19 2.1 微熱壓成型技術與應用 19 2.2 氣體輔助微熱壓成型應用 21 2.3 滾壓成型技術說明 23 2.3.1 Roll-to-Roll模具製作技術 25 2.3.2 環帶輪式滾壓製程 27 2.3.3 滾壓壓力分布 30 2.4 加熱技術與應用 32 2.4.1 感應式快速加熱技術 32 2.4.2 超音波快速加熱技術 34 2.4.3 紅外線快速加熱技術 37 2.5 軟性電子導電膜之技術與應用 39 2.5.1 軟性電子簡介 40 2.5.2 軟性電子優勢與應用 42 2.6 石墨烯應用與加熱技術 43 2.6.1 石墨烯微加熱器 43 2.6.2 石墨烯加熱技術應用於微熱壓製程 45 2.6.3 石墨烯複合材料快速加熱技術 46 2.7 研究動機 49 第三章、實驗設置與方法 51 3.1 實驗目的與整體流程規劃 51 3.2 石墨烯複合材料加熱器設計 54 3.2.1 石墨烯複材與基材 54 3.2.2 石墨烯複合材料加熱器製作流程 58 3.3 Roll-to-Roll環帶輪式滾壓機構設計 59 3.3.1 張力系統 61 3.3.2 加熱系統 63 3.3.3 動力系統 66 3.3.4 壓印系統 72 3.3.5 供電系統 74 3.4 量測設備 76 3.4.1 紅外線熱影像儀 76 3.4.2 熱電耦溫度計 79 3.4.3 壓力量測器材 82 3.4.4 表面粗度量測儀 83 3.4.5 雷射共軛焦顯微鏡 84 3.4.6 光學顯微鏡 85 第四章、滾筒式石墨烯複合材料加熱器開發 86 4.1 整體加熱器開發流程 86 4.1.1 PI基板與石墨烯複材 86 4.1.2 線棒塗布法探討 89 4.1.3 石墨烯複合材料平面式加熱器製作流程 91 4.2 石墨烯複合材料加熱器機械性質測試 93 4.2.1 平面式加熱器可撓性測試實驗 93 4.2.2 平面式加熱器抗壓性測試實驗 96 4.3 石墨烯複合材料加熱器發熱原理 100 4.3.1 平面式石墨烯複合材料加熱器電流流向說明 101 4.3.2 平面式網狀石墨烯複合材料加熱器電流驗證 103 4.4 滾筒式石墨烯複合材料加熱器之製作與電熱性質測試 105 4.4.1 滾筒設計 105 4.4.2 石墨烯複合材料導電油墨塗布 108 4.4.3 滾筒式石墨烯複合材料加熱器升溫溫度均勻性測試 109 4.4.4 電壓對升溫速率之影響 114 4.4.5 穩態溫度與電壓之關係 115 4.5 結論 117 第五章 滾筒式石墨烯複合材料加熱器應用於微熱滾壓製程之開發 119 5.1 微熱滾壓製程機台設計 119 5.1.1 張力系統 121 5.1.2 加熱系統 123 5.1.3 動力系統 126 5.1.4 壓印系統 132 5.1.5 供電系統 134 5.2 微熱滾壓製程機台測試 136 5.2.1 施壓滾輪壓力值量測 136 5.2.2 滾壓壓力均勻性測試 139 5.2.3 機台滾壓進給速率量測 141 5.3 結論 142 第六章 微熱滾壓製程機台滾壓結果 144 6.1 微熱滾壓製程流程 144 6.2 微熱滾壓製程參數 145 6.3 V型微結構之滾壓 147 6.3.1 V型微結構鎳模具 148 6.3.2 固定機台進給速率之成型視窗 149 6.3.3 固定滾壓壓力之成型視窗 150 6.4 結論 152 第七章 研究總結與未來展望 153 7.1 研究總結 153 7.2 未來展望 155 參考文獻 157 附錄A V-Cut成品於固定機台進給速率之表面輪廓 161 附錄B V-Cut成品於固定滾壓壓力之表面輪廓 174 | - |
dc.language.iso | zh_TW | - |
dc.title | 石墨烯複合材料加熱滾筒應用於連續環帶輪式滾壓成型製程之開發 | zh_TW |
dc.title | Application of Thin Graphene Polymeric Composite Heater Roller in Steel Track Roll-to-Roll Hot Embossing Process | en |
dc.type | Thesis | - |
dc.date.schoolyear | 107-2 | - |
dc.description.degree | 碩士 | - |
dc.contributor.oralexamcommittee | 張致遠;粘世智;韓麗龍 | zh_TW |
dc.contributor.oralexamcommittee | ;; | en |
dc.subject.keyword | 石墨烯複合材料,微熱滾壓製程,環帶輪式滾壓製程, | zh_TW |
dc.subject.keyword | graphene composite,hot embossing process,roll-to-roll, | en |
dc.relation.page | 138 | - |
dc.identifier.doi | 10.6342/NTU201901197 | - |
dc.rights.note | 未授權 | - |
dc.date.accepted | 2019-08-01 | - |
dc.contributor.author-college | 工學院 | - |
dc.contributor.author-dept | 機械工程學系 | - |
顯示於系所單位: | 機械工程學系 |
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