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  1. NTU Theses and Dissertations Repository
  2. 工學院
  3. 工程科學及海洋工程學系
請用此 Handle URI 來引用此文件: http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/15897
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dc.contributor.advisor林輝政(Huei-Jeng Lin)
dc.contributor.authorHung-Yen Chaoen
dc.contributor.author趙紅嫣zh_TW
dc.date.accessioned2021-06-07T17:54:48Z-
dc.date.copyright2012-08-19
dc.date.issued2012
dc.date.submitted2012-08-16
dc.identifier.citation1.Julio F Davalos, Pizhong Qiao, X Frank Xu, Justin Robinson, Karl E Barth. (2001). Modeling and characterization of fiber-reinforced plastic honeycomb sandwich panels for highway bridge applications. Composite Structures, vol. 52, pp. 441-452.
2.P Kiran Kumar, N V Raghavendra, B K Sridhara. (2011). Development of infrared radiation curing system for fiber reinforced polymer composites: An experimental investigation, IJEMS, vol. 18(1), pp.24-30.
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4.C.S. Wang, Stanley A. Iobst. (2009). A new molding process concept aimed at producing fabric-based structural composites with minimized out-of-mold surface fiber readout was proposed and validated in this study. The process first incorporates and lightly cures resins in fiber reinforcements . Journal of Reinforced Plastics and Composites, vol. 28, no. 19, pp. 2377-2386
5.Xia Cao, L. James Lee. (2003) “Control of shrinkage and residual styrene of unsaturated polyester resins cured at low temperatures : I. Effect of curing agents,” Polymer, vol. 44, pp. 1893-1902.
6.Xia Cao, L. James Lee. (2003) “Control of volume shrinkage and residual styrene of unsaturated polyester resins cured at low temperatures: II. Effect of comonomer,” Polymer, vol. 44, pp. 1507-1516.
7.Liqun Xu and L. James Lee.(2004) “Effect of Nano-clay on shrinkage control of low profile Unsaturated Polyester (UP) resin cured at room temperature,” Polymer, vol.45, pp. 7325-7334.
8.P.Chris Theriault, Tucson, AZ. (2006) “Print through elimination in fiber reinforced matrix composite mirrors and method of construction,” United States Patent Theriault, no.7022629.
9.Huei-Jeng Lin, Chin-I Liao, Ren-Li Jiang, Yan-Min Kuo. (2007). “Print-through Phenomenon on the Surface of GFRP: Pilot Study.” Journal of Composite Materials, vol. 41, no.26, p. 3055-3078.
10.Huei-Jeng Lin, Chin-I Liao, Ren-Li Jiang. (2007). “Methods to Reduce the Print-through Phenomenon on the Surface of FRP.” Journal of Reinforced Plastics and Composites, vol. 26, no.4, p.377-389.
11.Tsung-Yen Tsai, Chien Hung Kuo, Wen Chi Chen, Chia-Hao Hsu, Cheng-Hsien Chung. (2010). “Reducing the print-through phenomenon and increasing the curing degree of UP/ST/ or gano-montmorillonite nanocomposites.” Applied Clay Science, vol. 49, p.224-228.
12.Loleï Khoun, Pascal Hubert. (2010). Cure shrinkage characterization of an epoxy resin system by two in situ measurement methods. Polymer Composites, vol. 31, pp.1603-1610.
13.M.L. Herring , J.I. Mardel, B.L. Fox. (2010). The effect of material selection and manufacturing process on the surface finish of carbon fibre composites. Journal of Materials Processing Technology, vol. 210, pp. 926-940.
14.Huei-Jeng Lin, Wei-Ming Lai, Hou-Da Huang, Yan-Min Kuo. (2010) “Discussion on the Cause of Print-through Phenomenon of FRP and Several Improvement Methods,” Journal of Composite Materials, vol. 44, no. 17, pp. 2111-2126.
15.Yan-Min Kuo, Huei-Jeng Lin, Yi-Hsiu Lee, Wei-Ming Lai. (2011). “Study of the decrease in print-through phenomenon on fiber-reinforced plastic material.” Journal of Reinforced Plastics and Composites, vol. 30, no. 24, p. 1989-2001.
16.M.L. de Souza, J. I. Mardel, B.L. Fox. (2012). “Hygrothermal effects on painted carbon fiber composite surfaces.” Journal of Composite Materials .
17.Jack J. Massarello, Jake D. Hochhalter, Paul A. Fuierer and Arup K. Maj. (2005)“Composite mirror replication: curing, coating and polishing,” Proceedings of SPIE, vol.5868.
18.Jack J. Massarello, Jeffry S. Welsh, Jake D. Hochhalter, Arup K. Maji and Paul A. Fuierer. (December 2006) “Fiber Print-Through mitigation technique for composite mirror Replication,” Optical Engineering, vol. 45, pp. 123401.
29.Jake D. Hochhalter, Jack J. Massarello, Arup K. Maji, Paul A. Fuierer. (2006). “The origins of fiber print-through in lightweight composite optics.” Novel Optical Systems Design and Optimization IX, Proceedings of SPIE, Vol. 6289, pp.628-902.
20.Jack D. Hochhalter, Jack J. Massarello, Arup K. Maji, Jeffry S. Welsh, Paul A. Fuierer. (2007) “Quantifying the Effects of Curing Parameters and Composite Characteristics on Fiber Print-Through,” Journal of Advanced Materials, vol.39, pp.40-48.
21.S. J. Thompson, D. Brooks, A. P. Doel. (2008) “A nickel-carbon-fiber composite for large adaptive mirrors: Fabrication methods and properties,” OPTICS EXPRESS, vol. 95, pp. 1321.
22.Jun Koyanagi, Yoshihiko Arao, Shin Utsunomiya, Shin-ichi Takeda, Hiroyuki Kawada. (2010). “High Accurate Space Telescope Mirror Made by Light and Thermally Stable CFRP.” Journal of Solid Mechanics and Materials Engineering, vol. 4, pp. 1540-1549.
23.Fang Jung Shiou, Hsin Ju Chen, Chia Hao Hsu. (2010). “Development of a Print-Through Phenomenon Measurement System Using the Fringe Reflection Method for the Fiber Reinforced Plastics.” Key Engineering Materials ,vol. 437, p.131-135.
24.Travis A. Bogetti and John W. Gillespie, JR. (1992) “Process-induced stress and deformation in thick-section thermoset composite laminates,” Journal of Composite Materials, vol. 26, no. 5, pp. 626-659.
25.S. R. White and H. T. Hahn. (1992) “Process Modeling of Composite Material: Residual Stress Development during Cure. Part I. Model Formulation,” Journal of Composite Materials, vol. 26, no. 16, pp. 2402-2422.
26.S. R. White and H. T. Hahn. (1992) “Process Modeling of Composite Material: Residual Stress Development during Cure. Part II. Experimental Validation,” Journal of Composite Materials, vol. 26, no. 16, pp. 2423-2453.
27.Douglas Adolf and James E. Martin. (1996) “Calculation of Stresses in Cross linking Polymers,” Journal of Composite Materials, vol. 30, no. 1, pp. 13-34.
28.M. E. Tuttle, R. T. Koehler and D. Keren. (1996) “Controlling Thermal Stresses in Composites by Means of Fiber Prestress,” Journal of Composite Materials, vol. 30, no. 4, pp. 486-502.
29.Hahn Choo, Mark A.M. Bourke , Mark R. Daymond. (2001) “A finite-element analysis of the inelastic relaxation of thermal residual stress in continuous-fiber-reinforced composites,” Composites Science Technology, vol. 61, pp. 1757-1772.
30.G. Anagnostopoulos, J. Parthenios , C. Galiotis. (2008) “Thermal stress development in fibrous composites,” Materials Letters, pp. 341-345.
31.Huei-Jeng Lin, Wei-Ming Lai, Hou-Da Huang, Yan-Min Kuo. (2010). Discussion on the Cause of Print-through Phenomenon of FRP and Several Improvement Methods. Journal of Composite Materials , vol. 44 no. 17, pp. 2111-2126
32.Seong Su Kim, Hideaki Murayama, Kazuro Kageyama, Kiyoshi Uzawa, Makoto Kanai. (2012). Study on the curing process for carbon/epoxy composites to reduce thermal residualstress. Composites Part A: Applied Science and Manufacturing, vol. 43, pp. 1197-1202.
33.E. Enke. (1955) “Stress relieving by vibration,” Maschinenmarkt, vol. 61, no. 66, pp. 37-38.
34.G. August and Jr. Hebel. (1985) “Sub resonant Vibrations Relieve Residual Stress,” Metal Progress, vol. 128, no. 6, pp. 51-55.
35.Xiao-dong HU. (2009). Comparison between Vibration Ageing and Heat Ageing Used for Casting Stress Elimination. Modern Cast Iron.
36.Xin Zhang, Tong-Yi Zhang, Man Wong, Yitshak Zohar. (1998) 'Residual-stress relaxation in polysilicon thin films by high-temperature rapid thermal annealing,' Sensors and Actuators A: Physical, vol. 64, pp. 109-115.
37.日本熱處理技術協會(1978),「熱處理的基礎(Ⅰ)」(賴耿陽譯),台南,復漢。
38.造船公會(1991),「FRP之硬化特性與施工作業」,造船公會FRP構造規範草案講習會講義第一篇。
39.林毅,「輕結構理論及應用」(李雅榮譯),台北,曉園。
40.江仁力(2006),「遊艇表面螺紋印的研究與改善」,國立台灣大學工程科學及海洋工程研究所碩士論文。
41.廖進益(2007),「樹脂灌注成形法對於表面螺紋印現象及拉伸疲勞性質之影響」,國立台灣大學工程科學及海洋工程研究所博士論文。
42.傅聖峰(2007),「FRP厚度方向滲透率量測與樹脂模流分析之應用」,國立臺灣大學高分子科學與工程學研究所碩士論文。
43.韋仁旌(2008),「以熱處理方式消除射出成型製品殘留應力之研究」,國立交通大學機械工程學系碩士論文。
44.黃厚達(2008),「複合材料表面螺紋印現象分析研究」,國立台灣大學工程科學及海洋工程研究所碩士論文。
45.許家豪(2008),「FRP 遊艇螺紋印現象特性探討」,國立台灣大學第二十屆中國造船暨輪機工程研討會及國科會成果發表會論文。
46.經濟部技術處(2009),「運輸技術」,產業技術白皮書 機電運輸領域 第二章。
47.李易修(2009),「緩衝複合材料表面螺紋印現象分析研究」,國立台灣大學工程科學及海洋工程研究所碩士論文。
48.劉至豐(2010),「超音波激化複合材料表面螺紋印現象」,國立台灣大學工程科學及海洋工程研究所碩士論文。
49.陳宇浩(2011),「利用陶瓷壓電振動激化複合材料表面螺紋印現象」,國立台灣大學工程科學及海洋工程研究所碩士論文。
dc.identifier.urihttp://tdr.lib.ntu.edu.tw/jspui/handle/123456789/15897-
dc.description.abstract玻璃纖維強化塑膠(GFRP,Glass-Fiber-Reinforced Plastic)複合材料被廣泛運用在各類領域,SCRIMP (Seemann’s Composite Resin Infusion Molding Process)是採用樹脂導流網此項專利進行樹脂的真空灌注製程方法,也是近年來船舶廠最常用的製程工法。當GFRP材料離模後經過一段時間,膠殼表面組織逐漸產生細小紋路及凹陷,此出現的不平整現象稱為表面螺紋印現象(Print-Through Phenomenon,簡稱PTP)。PTP現象主要的生成因素是不飽和聚酯樹脂進行硬化反應,溫差使得熱膨脹係數不同的樹脂和纖維產生不一致的收縮,以及製程中大氣壓力擠壓造成殘餘應力,當構件離模殘餘應力逐漸地釋放,造成材料產生形變。本文以直觀的膠殼表面反射影像作為定性觀察,表面性質振福參數的中心線平均粗糙度Ra和最大高度粗糙度Rt作為定量分級依據。過去為了解決PTP現象,大多採用減低殘留應力的產生或阻擋殘留應力釋放影響至膠殼表面。本論文提出不同改善玻璃纖維強化塑膠複合材料膠殼表面螺紋印現象的方法,採以逆向的思考方式,以熱退火處理進行船殼內部殘留應力的消除及釋放,將遊艇表面螺紋印現象激化達最嚴重程度,再做一次性的研磨修補動作,避免因殘餘應力緩慢而持續地釋放影響遊艇表面品質。zh_TW
dc.description.abstractGFRP, Glass-Fiber-Reinforced Plastic, this composite material has been used in various areas widely. SCRIMP, Seemann’s Composite Resin Infusion Molding Process is a resin vacuum infusion process method used by resin flow. After the GFRP component separating from the mold for a while, it will produce some veins and holes on the surface. This phenomenon is called Print-Through Phenomenon. The major producing factor of PTP is the different coefficients of thermal expansion between resin and fiber. The other factor is the residual stress produced by atmospheric pressure in the process. The PTP is visual measured by reflecting image of surface. The average roughness (Ra) and the amplitude of the surface profile (Rt) are a level for measuring PTP. The study presents a method to reduce the residual stress using heat treatment, and excite the PTP on the surface of GFRP specimens completely. Afterward the PTP is solved successful by grinding and polishing.en
dc.description.provenanceMade available in DSpace on 2021-06-07T17:54:48Z (GMT). No. of bitstreams: 1
ntu-101-R99525017-1.pdf: 4875182 bytes, checksum: 43bf0e8c293909076335ac66ecdc7c28 (MD5)
Previous issue date: 2012
en
dc.description.tableofcontents中文摘要 II
ABSTRACT III
目錄 IV
圖目錄 VI
表目錄 IX
第一章 緒論 1
1.1 研究背景 1
1.2 研究動機 5
1.3 文獻回顧 7
1.4 論文架構與流程 9
第二章 玻璃纖維強化塑膠複合材料 11
2.1纖維強化塑膠 11
2.1.1基材-樹脂 11
2.1.2增強材-纖維 12
2.1.3 FRP之成型 12
2.2實驗試片製作材料 15
2.3試片製作方式 19
2.3.1手積成型法 19
2.3.2 SCRIMP成型法 19
2.3.3 SCRIMP之特點 21
2.4試驗製作與實驗流程 24
2.5複合材料硬化特性 31
2.6樹脂硬化溫度測試 32
第三章 表面螺紋印現象成因分析及量測 35
3.1表面螺紋印現象介紹與成因分析 35
3.2解決表面螺紋印現象之研究方案 38
3.3表面螺紋印現象之定性及定量量測 41
3.4研磨拋光實驗 47
第四章 熱處理激化表面螺紋印現象 49
4.1熱處理 49
4.2熱處理釋放殘留應力原理 51
4.3離模前之熱處理 53
4.4離模後之熱處理 55
4.5各項實驗結果與討論 57
4.5.1 離模前之熱處理實驗結果 61
4.5.2 離模後之熱處理實驗結果 63
4.5.3 研磨拋光實驗結果 72
第五章 結論與未來展望 73
5.1綜合結論 73
5.2未來展望與建議 74
參考文獻 75
dc.language.isozh-TW
dc.subject退火zh_TW
dc.subject玻璃纖維強化塑膠zh_TW
dc.subject真空輔助樹脂灌注zh_TW
dc.subject表面螺紋印現象zh_TW
dc.subject殘餘應力zh_TW
dc.subject熱處理zh_TW
dc.subjectPTPen
dc.subjectGFRPen
dc.subjectSCRIMPen
dc.subjectAnnealingen
dc.subjectHeat treatmenten
dc.subjectResidual stressen
dc.title利用熱處理方式激化複合材料表面螺紋印現象zh_TW
dc.titleThe Research of Exciting Print-Through Phenomenon of GFRP Composite Material by Heat Treatmenten
dc.typeThesis
dc.date.schoolyear100-2
dc.description.degree碩士
dc.contributor.oralexamcommittee江茂雄(Mao-Hsiung Chiang),李坤彥(Kun-Yen Li)
dc.subject.keyword玻璃纖維強化塑膠,真空輔助樹脂灌注,表面螺紋印現象,殘餘應力,熱處理,退火,zh_TW
dc.subject.keywordGFRP,SCRIMP,PTP,Residual stress,Heat treatment,Annealing,en
dc.relation.page80
dc.rights.note未授權
dc.date.accepted2012-08-16
dc.contributor.author-college工學院zh_TW
dc.contributor.author-dept工程科學及海洋工程學研究所zh_TW
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