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| DC 欄位 | 值 | 語言 |
|---|---|---|
| dc.contributor.advisor | 單秋成 | zh_TW |
| dc.contributor.advisor | Chow-Shing Shin | en |
| dc.contributor.author | 余孟宸 | zh_TW |
| dc.contributor.author | Meng-Chen Yu | en |
| dc.date.accessioned | 2024-09-15T16:18:17Z | - |
| dc.date.available | 2024-09-16 | - |
| dc.date.copyright | 2024-09-14 | - |
| dc.date.issued | 2024 | - |
| dc.date.submitted | 2024-08-07 | - |
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| dc.identifier.uri | http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/95648 | - |
| dc.description.abstract | 在使用光固化技術進行具有微間隙結構的列印時，常常會遇到間隙消失的問題，這會影響成品的功能性，這種現象為光固化列印的尺寸效應。本研究主要從化學和光學兩方面來探討此問題。從化學角度來看，自由基在固化反應中扮演著關鍵角色，其積聚可能會加速樹酯的固化。而從光學角度來看，DLP投影系統的光源之像素亮度呈高斯分布，會導致光能量溢出。隨著列印設備解析度的提高，每單位面積的光能量增加，並且曝光圖案的光能量溢出會使間隙區域亮度增加，進而導致樹酯在預期外的區域固化。
本研究提出了多種解決方案以應對這些挑戰。在化學方面，這些解決方案包括加熱樹酯、增加曝光之間的間隔時間，以及添加能夠淬滅自由基的材料。在光學方面，則涉及調整灰階值和改變光能量分配方式。 最後，綜合所有的有利條件條件，確定了使用本研究的設備能夠達到的最小間隙尺寸，並將此應用於離子阱結構的列印中。 | zh_TW |
| dc.description.abstract | When using photopolymerization technology to print gap structures, issues often arise where the gaps disappear, compromising the functionality of the final product, which is the size effect in photopolymerization printing. This study primarily investigates this issue from both chemical and optical perspectives. Chemically, free radicals play a crucial role in the curing reaction, and their accumulation can accelerate resin curing. Optically, the light energy from the DLP source extends beyond the projection pattern due to the Gaussian distribution. As printer resolution improves, the light energy per unit area increases, and extended energy beyond the projection area can elevate brightness in gap areas, causing resin to cure unexpectedly.
This study proposes several solutions to address these challenges. Chemically, solutions include heating the resin, increasing intervals between exposures, and adding materials that can quench free radicals. Optically, adjustments involve modifying grayscale values and altering light distribution methods. Ultimately, by optimizing these conditions, the study determines the minimum achievable gap size using the equipment employed, and applies this knowledge to printing ion trap structures. | en |
| dc.description.provenance | Submitted by admin ntu (admin@lib.ntu.edu.tw) on 2024-09-15T16:18:17Z No. of bitstreams: 0 | en |
| dc.description.provenance | Made available in DSpace on 2024-09-15T16:18:17Z (GMT). No. of bitstreams: 0 | en |
| dc.description.tableofcontents | 誌謝 I
摘要 II Abstract III Contents IV List of Figures VII List of Tables XIII Chapter 1 Introduction 1 1.1 Background 1 1.2 Motivation 2 1.3 Thesis Layout 4 Chapter 2 Literature Review 5 2.1 Additive Manufacturing 5 2.1.1 Overview of 3D Printing Technology Types 5 2.1.2 Photopolymerization 6 2.1.3 The photopolymerization reaction of the resin 10 2.2 DLP 3D Printing 12 2.2.1 DLP Projector 12 2.2.2 Digital Micromirror Device (DMD) Chips 13 2.2.3 Bottom-up and Top-down in DLP 16 2.2.4 Projection Micro Stereolithography (PμSL) 18 2.3 Printing Issues Arising from Increased Resolution 23 2.3.1 Excessive Curing in the Depth (z) Direction 23 2.3.2 Phenomenon of curing expansion on the projection plane 25 2.4 Ion Trap 31 2.5 Summary 32 Chapter 3 Experimental Instruments and Materials 33 3.1 Real-time monitoring PµSL system 33 3.1.1 Projector 34 3.1.2 CMOS real-time monitoring system 34 3.1.3 Light path system 35 3.1.4 Printing software 35 3.2 Resin materials and related equipment 35 3.2.1 Resin materials 36 3.2.2 Related equipment 38 3.3 Measure equipment 41 Chapter 4 Experimental Methodology 42 4.1 Experimental Theory and Methods 42 4.2 Equipment Setup 43 4.3 3D Printing Process 47 4.2.1 Design of 3D Model 49 4.2.2 Model Slicing 51 4.2.3 Adjustment of Printing Parameters 51 4.2.4 Platform Setup 58 4.2.5 Coverslip and Resin Surface Focusing 59 4.2.6 Layer-by-layer Printing 60 4.2.7 Cleaning 61 4.2.8 Result Verification and Measurement 61 Chapter 5 Results and Discussions 63 5.1 Real-time Monitoring PµSL system Test 63 5.1.1 System Focusing Test 63 5.1.2 Brightness Uniformity Test 66 5.1.3 The Printing Parameters for 3D Structure Printing 70 5.2 Temperature Effect 72 5.3 The Effects of the Interval Time 76 5.4 Free Radical Quencher Effect to Printing Gap 79 5.5 Light Energy Superposition in Gap Printing 85 5.6 The Impact of Grayscale Modification on Printing Gap Structures 87 5.7 Effects of IPM on Printing Small Gaps 93 5.8 Curing Thresholds and the Effect of Light Energy and Free Radicals 94 5.8.1 The Light-curing Threshold of the PµSL System 95 5.8.2 Light-curing Threshold in Gap Area 97 5.8.3 Verification of Light-curing Threshold for Grayscale Modification 98 5.8.4 Different Threshold between PµSL System and Gap Printing 98 5.9 Application 99 5.9.1 Gap Structure Printing 99 5.9.2 Ion Trap Structure Printing 101 Chapter 6 Conclusions and Future Work 106 6.1 Conclusions 106 6.2 Future work 107 References 108 Appendix 121 | - |
| dc.language.iso | en | - |
| dc.title | DLP列印之間隙控制探討 | zh_TW |
| dc.title | Controlling Gap Size in DLP Printing | en |
| dc.type | Thesis | - |
| dc.date.schoolyear | 112-2 | - |
| dc.description.degree | 碩士 | - |
| dc.contributor.oralexamcommittee | 林志郎;林俊達 | zh_TW |
| dc.contributor.oralexamcommittee | Chih-Lang Lin;Guin-Dar Lin | en |
| dc.subject.keyword | DLP,間隙結構,自由基,光能量,離子阱, | zh_TW |
| dc.subject.keyword | DLP,gap structure,free radicals,light energy,ion trap, | en |
| dc.relation.page | 123 | - |
| dc.identifier.doi | 10.6342/NTU202403811 | - |
| dc.rights.note | 同意授權(全球公開) | - |
| dc.date.accepted | 2024-08-10 | - |
| dc.contributor.author-college | 工學院 | - |
| dc.contributor.author-dept | 機械工程學系 | - |
| 顯示於系所單位： | 機械工程學系 | |
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