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  1. NTU Theses and Dissertations Repository
  2. 工學院
  3. 機械工程學系
請用此 Handle URI 來引用此文件: http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/90198
完整後設資料紀錄
DC 欄位值語言
dc.contributor.advisor李貫銘zh_TW
dc.contributor.advisorKuan-Ming Lien
dc.contributor.author羅仁辰zh_TW
dc.contributor.authorRen-Chen Loen
dc.date.accessioned2023-09-22T17:49:20Z-
dc.date.available2023-11-10-
dc.date.copyright2023-09-22-
dc.date.issued2023-
dc.date.submitted2023-08-10-
dc.identifier.citation[1] L. Ou, Z. An, Z. Gao, S. Zhou and Z. Men, "Effects of Process Parameters on the Thickness Uniformity in Two-Point Incremental Forming (TPIF) with a Positive Die for an Irregular Stepped Part," Materials (Basel), vol. 13, no. 11, 2020.
[2] Tomasz Trzepieci, Valentin Oleksi, Tomaž Pepelnjak, Sherwan Mohammed Najm, Imre Paniti, Kuntal Maji, "Emerging Trends in Single Point Incremental Sheet Forming of Lightweight Metals," Metals, vol. 11, no. 8, 2021.
[3] B. R. S., "Analysis of Various Sheet Incremental Metal Forming Processes: A Review," International Journal of Innovative Science and Research Technology, vol. 2, no. 12, pp. 128-131, 2017.
[4] Y. Liu, F. Li, C. Li and J. Xu, "Effect of reverse pre-bulging on magnetic medium deep drawing formability of aluminum spherical bottom cylindrical parts," The International Journal of Advanced Manufacturing Technology, vol. 103, no. 9-12, pp. 4649-4657, 2019.
[5] Satoshi Hatori, Akio Sekiguchi, Abdullah Özer, "Conceptual design of multipurpose forming machine and experiments on force-controlled shear spinning of truncated cone," Procedia Manufacturing, vol. 15, pp. 1255-1262, 2018.
[6] L. Filice, L. Fratin, F. Micari, "Analysis of Material Formability in Incremental Forming," CIRP Annals, vol. 51, no. 1, pp. 199-202, 2002.
[7] Rajiv Malhotra, Liang Xue, Ted Belytschko, Jian Cao, "Mechanics of fracture in single point incremental forming," Journal of Materials Processing Technology, vol. 212, no. 7, pp. 1573-1590, 2012.
[8] M. B. Silva and P. A. F. Martins, "Two-Point Incremental Forming with Partial Die: Theory and Experimentation," Journal of Materials Engineering and Performance, vol. 22, no. 4, pp. 1018-1027, 2012.
[9] Hongyu Wei, Wenliang Chen, and Lin Gao, "Springback Investigation on Sheet Metal Incremental Formed Parts," International Journal of Mechanical and Mechatronics Engineering, vol. 5, no. 7, pp. 1273-1277, 2011.
[10] 陳家揚, "反向多道次單點增量成形之研究," 2019.
[11] 顏子翔, “多階段單點增量成形之板厚分配策略,” 2019.
[12] J.R. Duflou, J. Verbert, B. Belkassem, J. Gu, H. Sol, C. Henrard, A.M. Habraken, "Process window enhancement for single point incremental forming through multi-step toolpaths," CIRP Annals - Manufacturing Technology, vol. 57, no. 1, pp. 253-256, 2008.
[13] Lu Ou, Zhiguo An, Zhengyuan Gao, Shuqiang Zhou and Zhengxing Men, "Effects of Process Parameters on the Thickness Uniformity in Two-Point Incremental Forming (TPIF) with a Positive Die for an Irregular Stepped Part," Materials (Basel), vol. 13, no. 11, 2020.
[14] Al-Ghamdi, Khalid A, "Spring back analysis in incremental forming of polypropylene sheet: An experimental study," Journal of Mechanical Science and Technology, vol. 32, no. 10, pp. 4859-4869, 2018.
[15] G.Ambrogio, J. Duflou, L.Filice, R. Aerens, "Some considerations on force trends in Incremental Forming of different materials," AIP Conference Proceedings, vol. 907, no. 1, pp. 193-198, 2007.
[16] "Asymmetric Single Point Incremental Forming of Sheet Metal," CIRP Annals, vol. 54, no. 2, pp. 88-114, 2005.
[17] Rajiv Malhotra, N. V. Reddy, Jian Cao, "Automatic 3D Spiral Toolpath Generation for Single Point Incremental Forming," journal of manufacturing science and engineering, vol. 132, no. 6, 2010.
[18] Ji Zhang,Feifei Zhang,Jianbin Ruan,Kai He, “Study on springback behavior of carbon steel during single-point dieless forming based on neural network method,” IOP Conference Series: Materials Science and Engineering, 2018.
[19] Felix Dionisius, Sugiri,Tito Endramawan,Emin Haris, "Geometrical Study of Channel Profile under Incremental Forming Process: Numerical Simulation," Journal of Mechanical Engineering, vol. 16, no. 2, pp. 1-10, 2019.
[20] G. Ambrogio, V. Cozza, L. Filice, F. Micari, "An analytical model for improving precision in single point incremental forming," Journal of Materials Processing Technology, vol. 191, no. 1-3, pp. 92-85, 2007.
[21] X. Guo, Y. Gu, H. Wang, K. Jin and J. Tao, "The Bauschinger effect and mechanical properties of AA5754 aluminum alloy in incremental forming process," The International Journal of Advanced Manufacturing Technology, vol. 94, no. 1-4, pp. 1387-1396, 2017.
[22] Ravinder Pal Singh, Ghansham Goyal, “FEA Analysis to Study the Influence of Various Forming Parameters on Springback Occurs In Single Point Incremental Forming,” International Journal of Engineering Research and Applications.
[23] K. Boucha, M.F. Ghanameh, M. Faqir, M. Mada, E. Essadiqi, "Numerical investigation of the effect of punch corner radius and die shoulder radius on the flange earrings for AA1050 and AA1100 aluminum alloys in cylindrical deep drawing process," Heliyon, vol. 7, no. 4, p. e06662, 2021.
[24] E.F. Rauch, J.J. Gracio,F. Barlat,A.B. Lopes,J. Ferreira Duarte, "Hardening behavior and structural evolution upon strain reversal of aluminum alloys," Scripta Materialia, vol. 46, no. 12, pp. 881-886, 2002.
[25] Kyu-Seok Jung, Jae-Hyeong Yu, Wan-Jin Chung, Chang-Whan Lee, “Tool Path Design of the Counter Single Point Incremental Forming Process to Decrease Shape Error,” Materials (Basel), 第 冊13, 編號 21, 2020.
[26] Hongyu Wei , Laishui Zhou , Behzad Heidarshenas , I.K. Ashraf , Chong Han, "Investigation on the influence of springback on precision of symmetric-cone-like parts in sheet metal incremental forming process," International Journal of Lightweight Materials and Manufacture, vol. 2, no. 2, pp. 140-145, 2019.
[27] Jackson, K. and J. Allwood, "The mechanics of incremental sheet forming," Journal of Materials Processing Technology, vol. 209, no. 3, pp. 1158-1174, 2009.
[28] C. Labergere, H. Badreddine, S. Msolli, K. Saanouni, M. Martiny, F. Choquart , "Modeling and simulation of AA1050-O embossed sheet metal stamping," Procedia Engineering, vol. 207, pp. 72-77, 2017.
[29] Grigorios Tsinidis, Kyriazis Pitilakis, Areti Despina Trikalioti, "Numerical simulation of round robin numerical test on tunnels using a simplified kinematic hardening model," Acta Geotechnica, vol. 9, p. 641–659, 2014.
[30] "Advanced Manufacturing Processes Laboratory," [Online]. Available: https://ampl.mech.northwestern.edu/research/current-research/ampltoolpaths.html.
[31] M. J. Mirnia, B. Mollaei Dariani, H. Vanhove & J. R. Duflou , “Thickness improvement in single point incremental forming deduced by sequential limit analysis,” The International Journal of Advanced Manufacturing Technology, 第 冊70, p. 2029–2041, 2014.
[32] Sudarshan Choudhary, Amrut Mulay, "Influence of Tool Size and Step Depth on the Formability Behavior of AA1050, AA6061-T6, and AA7075-T6 by Single-Point Incremental Forming Process," Journal of Materials Engineering and Performance, 2023.
[33] Haibo Lu, Hui Liu, Chenhao Wang, "Review on strategies for geometric accuracy improvement in incremental sheet forming," The International Journal of Advanced Manufacturing Technology, vol. 102, p. 3381–3417, 2019.
[34] Sherwan Mohammed Najm, Imre Paniti , "Investigation and machine learning-based prediction of parametric effects of single point incremental forming on pillow effect and wall profile of AlMn1Mg1 aluminum alloy sheets," Journal of Intelligent Manufacturing, vol. 34, p. 331–367, 2023.
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dc.identifier.urihttp://tdr.lib.ntu.edu.tw/jspui/handle/123456789/90198-
dc.description.abstract漸進成形技術能輕鬆製造出傳統製程難以實現的複雜形狀和結構,有著靈活的生產能力,因此能有效地進行單件和小批量製造,從而實現產品的客製化。漸進成形還能節省時間和成本,無需製作和更換昂貴的模具,便可直接製作出實物。
儘管漸進成形技術具有高度的自由度,其精度控制仍然是一個重要且未得到充分解決的問題。本研究運用有限元素軟體ABAQUS對AA1050-O板材單點、雙點漸進成形進行分析,目的是了解不同邊界條件對精度的影響,並將這些結果作為後續優化漸進成形過程的依據。除了分析單點、雙點漸進成行的成形性之外,也分析其回彈現象。此外,本研究還討論了其他的加工誤差,如枕頭效應,這也是漸進成形中經常出現的一種不利現象,可能導致成形表面的不規則。由模擬結果得知包辛格效應對AA1050-O造成的影響,為材料降伏強度降低導致軟化,使得單點漸進成形初期加工時杯口處的彎曲(bending)尤為嚴重。而雙點漸進成形(TPIF)所造成的局部應力少於單點漸進成形,因此恢復的彈性能量也較小,因此減少了回彈量,提高了加工精度。同時,TPIF在厚度分布和精度方面比SPIF更好。因此可推知TPIF的加工機制下,可以更有效地控制變形,從而達到更好的厚度均勻性和更高的精度。
zh_TW
dc.description.abstractIncremental forming technology can easily produce complex shapes and structures that are difficult to achieve with traditional processes, it provides flexible production capabilities, effectively performing single-piece and small batch manufacturing, thereby achieving product customization. Incremental forming also saves time and cost, without the need to manufacture and replace expensive molds, objects can be made directly from electronic design files.Although incremental forming technology has a high degree of freedom, precision control remains a crucial yet unresolved issue. Springback phenomenon, as part of these errors, often leads to deviations in component dimensions, thereby affecting product quality. In addition, we also discuss other processing errors, such as the pillow effect, which is also a common disadvantage in incremental forming, which may lead to irregularities on the formed surface. The purpose of this study is to reveal the root causes of these errors and propose possible solutions to improve the accuracy and quality of incremental forming.This research uses the finite element software ABAQUS to analyze single-point and double-point incremental forming, with the aim of understanding the impact of different boundary conditions on accuracy. These results will serve as a basis for subsequent optimization of the incremental forming process. The data obtained from the analysis will help us better understand the springback mechanism and further propose effective compensation strategies to improve the efficiency and accuracy of the forming process.en
dc.description.provenanceSubmitted by admin ntu (admin@lib.ntu.edu.tw) on 2023-09-22T17:49:20Z
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dc.description.provenanceMade available in DSpace on 2023-09-22T17:49:20Z (GMT). No. of bitstreams: 0en
dc.description.tableofcontents口試委員會審定書 I
誌謝 II
摘要 III
Abstract IV
目錄 V
圖目錄 VII
表目錄 X
第一章 緒論 1
1.1 前言 1
1.2 研究動機與目的 5
1.3 研究方法 7
1.4 文獻回顧 8
1.5 論文總覽 11
第二章 單、雙點漸進成形加工 12
2.1單、雙點漸進成形機制 12
2.1.1板材受力分析 12
2.1.2板材受力模式 15
2.2漸進成形回彈機制 17
2.2.1單、雙點漸進成形的回彈種類 17
2.2.2漸進成形回彈方向探討 19
2.3鋁合金性質探討 20
2.3.1鋁合金分類方法 20
2.3.2 AA1050鋁合金簡介 21
2.3.3材料模型建立 23
2.3.4 AA1050-O 降伏準則探討 24
2.3.5 AA1050-O加工硬化準則探討 24
第三章 模擬模型建立 29
3.1 FEA軟體ABAQUS 30
3.1.1網格劃分與節點設置 31
3.1.2邊界條件設定 32
3.1.3收斂性測試結果 33
3.1.4 Predefined Field功能 40
3.1.5後處理 41
3.2工具路徑生成 42
3.3模型驗證 44
第四章 單、雙點漸進成形結果差異 46
4.1漸進成形之成形性 49
4.1.1厚度分布差異 49
4.1.2最大成形角度 51
4.2回彈及加工誤差的量化分析 54
4.2.1杯口處彎曲(Bending) 54
4.2.2漸進成形之包辛格效應探討 56
4.2.3漸進成形的局部回彈(local springback) 59
4.2.4漸進成形的整體回彈(Global springback) 67
4.3小結 68
第五章 結論與未來展望 70
參考文獻 72
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dc.language.isozh_TW-
dc.subject單點漸進成形zh_TW
dc.subject成形性zh_TW
dc.subject雙點漸進成形zh_TW
dc.subject回彈量zh_TW
dc.subject電腦輔助工程zh_TW
dc.subjectTwo point incremental formingen
dc.subjectFormabilityen
dc.subjectSpringbacken
dc.subjectSingle point incremental formingen
dc.subjectComputer Aided Engineering (CAE)en
dc.title鋁合金漸進成形之成形性與回彈分析zh_TW
dc.titleAnalysis of Formability and Springback in the Incremental Forming Process of Aluminum Alloy Sheetsen
dc.typeThesis-
dc.date.schoolyear111-2-
dc.description.degree碩士-
dc.contributor.oralexamcommittee盧銘詮;黃庭彬zh_TW
dc.contributor.oralexamcommitteeMing-Chyuan Lu;Tyng-Bin Huangen
dc.subject.keyword單點漸進成形,雙點漸進成形,成形性,回彈量,電腦輔助工程,zh_TW
dc.subject.keywordSingle point incremental forming,Two point incremental forming,Formability,Springback,Computer Aided Engineering (CAE),en
dc.relation.page76-
dc.identifier.doi10.6342/NTU202304039-
dc.rights.note未授權-
dc.date.accepted2023-08-12-
dc.contributor.author-college工學院-
dc.contributor.author-dept機械工程學系-
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