Skip navigation

DSpace

機構典藏 DSpace 系統致力於保存各式數位資料(如:文字、圖片、PDF)並使其易於取用。

點此認識 DSpace
DSpace logo
English
中文
  • 瀏覽論文
    • 校院系所
    • 出版年
    • 作者
    • 標題
    • 關鍵字
    • 指導教授
  • 搜尋 TDR
  • 授權 Q&A
    • 我的頁面
    • 接受 E-mail 通知
    • 編輯個人資料
  1. NTU Theses and Dissertations Repository
  2. 工學院
  3. 材料科學與工程學系
請用此 Handle URI 來引用此文件: http://tdr.lib.ntu.edu.tw/jspui/handle/123456789/42493
完整後設資料紀錄
DC 欄位值語言
dc.contributor.advisor薛人愷
dc.contributor.authorWei-Yu Chenen
dc.contributor.author陳威宇zh_TW
dc.date.accessioned2021-06-15T01:14:48Z-
dc.date.available2009-07-31
dc.date.copyright2009-07-31
dc.date.issued2009
dc.date.submitted2009-07-28
dc.identifier.citation參考文獻
1.D. L. Olson et. al., Metal Handbook, 10th ed., Vol. 6 Welding Brazing and Soldering, ASM International, 1990.
2.Sindo Kou, Welding Metallurgy, Wiley Publication, 1987.
3.J.R. Davis et. al., Metal Handbook, 10th ed., Vol. 2 Properties and Selection:Nonferrous Alloys and Special Purpose Materials, ASM International, 1990.
4.W.F. Smith, Structure and Properties of Engineering Alloys, 2nd ed., McGraw-Hill Inc., 1993.
5.M. Schwartz, Brazing:For the Engineering Technologist, ASM International, 1995.
6.G. Humpston and D.M. Jacobson, Principle of Soldering and Brazing, ASM International, 1993.
7.B. Jahnke, High-Temperature Electron Beam Welding of the Nickel-Base Superalloy IN-738LC, Welding J., November 1982,p.343s-347s.
8.D.L. Douglas, Fundamentals of the Reactions between Metals and Their Environment at High Temperatures, SAMPE 16th National Symposium, Anaheim, California, USA, 1971.
9.陳雅嵐,應用雷射於金屬堆積成型與鎳基超合金銲補之研究,台灣大學碩士論文,民國92年。
10.薛人愷,硬銲之基本原理與應用,銲接與切割,第7卷第3期,民國86年5月,p.33~43。
11.E.R. Funk and H. Udin, Brazing Hydromechanics, Weld. Res. Suppl.6(1952)310-316.
12.W.J. Boesch and N.H. Sutton, Critical Materials:A Superalloy Manufacturer’s Viewpoint, Special Materials Corporation Briefing for DARPA, January 13, 1983.
13.E.F. Bradley, Superalloys:A Technical Guide, ASM International, New York, 1988.
14.C.R. Brooks, Heat Treatment, Structure and Properties of Nonferrous Alloys, ASM International, 1993.
15.R.F. Decker and C.T. Sims, The Metallurgy of Nickel-Base Alloys, 1972.
16.E.J. Ryan, W.H. King and J.R. Doyle, Brazing Tomorrow’s Aircraft Engines, Welding Design and Fabrication, 52(3)(1979) 203.
17.W.A. Owczarksi, W.H. King and D.S. Duvall, Diffusion Welding of the Nickel-Base Superalloys, U.S. Patent No. 3530568, 1970.
18.D.S. Duvall et. al., TLP Bonding:a New Method for Joining Heat Resistant Alloys, Welding J.53(4)(1974)203.
19.D.S. Duvall, W.A. Owczarski, D.F. Paulonis and W.H. King, Methods for Diffusion Welding the Superalloy Udimet 700, Welding J.51(2)(1972)41s.
20.I.T. Poku, M. Dollar and T.B. Massalski, A Study of the Transient Liquid Phase Bonding Process Applied to a Ag/Cu/Ag Sandwich Joint, Metall. Trans.19A(3)(1988)675.
21.K.A. Ellison, P. Lowden and J. Liburdi, Powder Metallurgy Repair of Turbine Components, Trans. ASME, J. Eng. Gas Turbine and Power, 116(1)(1994)237.
22.W.D. MacDonald and T.W. Eagar, Isothermal Solidification Kinetics of Diffusion Brazing, Metall. Mater.Trans.29A(1)(1998)315.
23.J.H.G. Mattheij, Role of Brazing in Repair of Superalloy Components:Advantages and Limitations, Mater.Sci.Tech.1(1985)608.
24.R.B. Orbit and S.M. French, Weld Repair Adds Life to Power Plant Turbine, Welding J.76(1)(1997)51.
25.D. Armstrong, Core Competencies Applied to Power Plant Life Assessment and Repair, Welding in the World 31(6)(1993)426.
26.K.A. Ellison, D. Lowden and J. Liburdi, Powder Metallurgy Repair of Turbine Components, Trans. ASME,J. of Eng, for Gas Turbines and Power 116(1)(1994)49.
27.R.D. Wustman, L.M. Hampson, J.S. Smith and M.E. Suneson, High Strength Diffusion Braze Repair for Gas Turbine Components, Proceeding of the 1996 International Gas Turbine and Aeroengine, June 10-13, 1996 U.K..
28.C.T. Chang, R.K. Shiue and C.S. Chang, Brazing of Ti-6-4 and SP-700 by Ti-Cu-Ni Foils,3rd International Brazing & Soldering Conference(IBSC),ASM/AWS, April 23-26,2006,San Antonio, Texas, USA.
29.C.T. Chang, R.K. Shiue and C.S. Chang, Infrared Brazing High Strength Titanium Alloys Using the Ti-20Zr-20Cu-20Ni Foil, The 11th World Conference Titanium(Ti-2007),The Japan Institute of Metal(JIM),June 3-7,2007, Kyoto, Japan.
30.R.K. Shiue, S.K. Wu and C.M. Hung, Infrared Repair Brazing of 403 Stainless Steel with a Nickel Based Braze Alloy, Metallurgical and Materials Transactions A, Vol.33A, No.6, 2002, p.1765-1773.
31.M.A. Arafin, M. Medraj, D.P. Turner, Transient Liquid Phase Bonding of Inconel 718 and Inconel 625 with BNi-2:Modeling and Experimental Investigations, Mater. Sci. Eng. A447(1-2)(2007)125.
32.N.L. Richards, M.C. Chaturvedi, Effect of Bonding Temperature on Isothermal Solidification Rate During Transient Liquid Phase Bonding of the Superalloy, Mater. Sci. Eng. A397(1-2)(2007)125.
33.X.W. Wu, R.S. Chandel, H. Li, Evaluation of Transient Liquid Phase Bonding between Nickel-based Superalloys, J. Mater. Sci., 36(6)(2001)1539.
34.Ojo, N.L. Richards, M.C. Chaturvedi, Isothermal Solidification during Transient Liquid Phase Bonding of the Superalloy, Sci. Tech. Weld. Joining,9(6)(2004)532.
35.Ojo, N.L. Richards, M.C. Chaturvedi, Effect of Gap Size and Process Parameters on Diffusion Brazing, Sci. Tech. Weld. Join., 9(3)(2004)209.
36.P. Villars, A. Prince, H. Okamoto, Handbook of Ternary Alloy Phase Diagrams, ASM International, Materials Park, 1995.
37.T.B. Massalski, Binary Alloy Phase Diagrams, ASM International, Materials Park, 1990.
38.C.L. Ou, R.K. Shiue, Microstructural Evolution of Brazing 422 Stainless Steel Using the BNi-3 Braze Alloy, J. Mater. Sci., 38(11)(2003)2337.
39.R.K. Shiue, S.K. Wu, C.M. Hung, Infrared Repair Brazing of 403 Stainless Steel with a Nickel Based Braze Alloy, Metall. Mater. Trans., 33A(6)(2002)1765.
40.D.K. Wang, H.C. Wu, R.K. Shiue, C. Chen, Vacuum Repair Brazing of the Inconel 939 Superalloy, 2007.(in press)
dc.identifier.urihttp://tdr.lib.ntu.edu.tw/jspui/handle/123456789/42493-
dc.description.abstract鎳(或鈷)基超合金大量的應用於飛彈彈體內熱段區之重要組件,其中鎳基超合金IN-713LC、MARM247或鈷基超合金HS-31等,這些工件由於外形複雜,故大多以精密鑄造方式來製作。在製作的過程中,如果工件的表面出現凝固缺陷,則會導致整體鑄件無法使用而報廢。由於這些超合金材料價格高昂,若能以技術修補表面受損區域代替重新製作,除了能提高製程良率,更能大幅降低製作成本。本研究使用真空硬銲修補方式,進行IN-713LC超合金鑄件表面修補技術之研發。研究結果顯示,使用填料DF4B達40-50%時,即可使銲補層密實。如果DF4B使用比例只有20-30%,則銲補層將會大量充滿孔隙而無法使用,故製程中DF4B填料的比例在未來製程中,應控制在40-50%即可。以EPMA分析硬銲層內部可分為:鎳基地、鉻硼化合物、碳化物、鎳基網狀共晶組織…等結構。在鎳基地中可以見到細小的γ’〔Ni3﹙Al,Ti﹚〕強化相析出。根據B-Cr-Ni三元液相投影圖顯示接近Ni端之E2共晶反應:L=BCr+BNi3+(Ni),與實驗觀察結果相符。研究中亦嘗試將高溫真空硬銲修補試片進行1000℃持溫三小時的均質化處理,然而未能將銲道中的硼化物之體積分率大幅降低。但是在1200℃的硬銲溫度之下,將硬銲時間由8分鐘提升到60分鐘時,便能有效減少銲補區中硼化物的數量。因此,於未來的製程中,應可藉由增加硬銲時間來消除銲補層中硼化物的數量,進而有助於改善銲補層的機械性質。zh_TW
dc.description.provenanceMade available in DSpace on 2021-06-15T01:14:48Z (GMT). No. of bitstreams: 1
ntu-98-R96527007-1.pdf: 11192768 bytes, checksum: 403161d94a29af2a77483eed463b16cc (MD5)
Previous issue date: 2009
en
dc.description.tableofcontents目錄
口試委員會審定書...........................................i
目錄…....................................................ii
表目錄…..................................................iv
圖目錄.....................................................v
中文摘要.................................................vii
英文摘要................................................viii
第一章 前言................................................1
第二章 文獻回顧............................................2
2-1材料接合................................................2
2-2硬銲接合................................................2
2-3潤濕性質................................................4
2-4銲製程參數..............................................6
2-5硬銲爐之加熱原理.......................................10
2-6超合金簡介.............................................11
2-7超合金之真空硬銲修補製程...............................17
第三章 實驗方法...........................................20
3-1高溫真空硬銲修補製程...................................20
3-2金相組織觀察...........................................20
3-3EPMA全定量分析及SEM觀察................................20
3-4Vickers 微硬度量測.....................................21
3-5X-ray結構分析..........................................21
第四章 結果與討論.........................................22
4-1高溫真空硬銲修補製程之填料組成.........................22
4-2高溫真空硬銲修補製程之硬銲溫度效應.....................24
4-3不同硬銲溫度下試片橫截面之EPMA分析結果.................25
4-3-1 1200℃硬銲溫度......................................25
4-3-2 1190℃硬銲溫度......................................26
4-3-3 1180℃硬銲溫度......................................27
4-4高溫真空硬銲修補製程之硬銲時間效應.....................29
4-5高溫真空硬銲修補試片之微硬度量測.......................30
4-6高溫真空硬銲修補試片之孔隙率量測.......................31
4-7高溫真空硬銲修補試片之均質化處理.......................32
4-8高溫真空硬銲修補試片之XRD分析..........................33
第五章 結論...............................................34
參考文獻..................................................76
dc.language.isozh-TW
dc.subject鎳基填料zh_TW
dc.subjectIN-713LC鎳基超合金zh_TW
dc.subject真空硬銲修補zh_TW
dc.subject顯微結構zh_TW
dc.subjectmicrostructureen
dc.subjectNi-base filleren
dc.subjectIN-713LC Ni-base superalloyen
dc.subjectvacuum repair brazingen
dc.title超合金真空硬銲修補之研究zh_TW
dc.titleThe Study of Vacuum Repair Brazing Superalloyen
dc.typeThesis
dc.date.schoolyear97-2
dc.description.degree碩士
dc.contributor.oralexamcommittee蔡履文,郭東昊
dc.subject.keywordIN-713LC鎳基超合金,真空硬銲修補,顯微結構,鎳基填料,zh_TW
dc.subject.keywordIN-713LC Ni-base superalloy,vacuum repair brazing,microstructure,Ni-base filler,en
dc.relation.page78
dc.rights.note有償授權
dc.date.accepted2009-07-29
dc.contributor.author-college工學院zh_TW
dc.contributor.author-dept材料科學與工程學研究所zh_TW
顯示於系所單位:材料科學與工程學系

文件中的檔案:
檔案 大小格式 
ntu-98-1.pdf
  未授權公開取用
10.93 MBAdobe PDF
顯示文件簡單紀錄


系統中的文件,除了特別指名其著作權條款之外,均受到著作權保護,並且保留所有的權利。

社群連結
聯絡資訊
10617臺北市大安區羅斯福路四段1號
No.1 Sec.4, Roosevelt Rd., Taipei, Taiwan, R.O.C. 106
Tel: (02)33662353
Email: ntuetds@ntu.edu.tw
意見箱
相關連結
館藏目錄
國內圖書館整合查詢 MetaCat
臺大學術典藏 NTU Scholars
臺大圖書館數位典藏館
本站聲明
© NTU Library All Rights Reserved